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1、 本资料仅限于申辉焊接论坛发布、使用，禁止在其它网站发布 本资料仅限于申辉焊接论坛发布、使用，禁止在其它网站发布 PROJECT FOR CARBON STEEL PIPING SUBCONTRACT No.: PROJECT FOR CARBON STEEL PIPING SUBCONTRACT No.: Issued by: This document is the property of 23rd Co. It must not be used, reproduced, transmitted or disclosed without the prior written permissi
2、on of 23rd Co. A: IdenticalB: Modified C: New No. of pages of Attachments (if any) are as follows : Attachment No: 0 CFC 05.04, 2004 NEW Rev. Status Date Originator Checked By Approved By Modification- Observation Rev. Status Date Originator Checked By Approved By Modification- Observation Document
3、No: Document Title: Document Title: 焊接控制手册焊接控制手册 WELDING CONTROL MANUAL 本资料仅限于申辉焊接论坛发布、使用，禁止在其它网站发布 本资料仅限于申辉焊接论坛发布、使用，禁止在其它网站发布 2目 录/CONTENT 1.目 录/CONTENT 1. 目的 Purpose 2.目的 Purpose 2. 编写依据 Compiling basis 3.编写依据 Compiling basis 3. 焊接工程师职责 Responsibility of welding engineer 4.焊接工程师职责 Responsibility
4、of welding engineer 4. 焊接质量检查员职责 Responsibility of quality inspector 5.焊接质量检查员职责 Responsibility of quality inspector 5. 焊接工艺（PQR、WPS）welding procedure 6.焊接工艺（PQR、WPS）welding procedure 6. 电焊工管理 Welder management 7.电焊工管理 Welder management 7. 焊接消耗品控制 Welding consumable control 8.焊接消耗品控制 Welding consuma
5、ble control 8. 焊接追踪程式计划 Weld tracking plan 9.焊接追踪程式计划 Weld tracking plan 9. 附录 Attachment 1)附录 Attachment 1) 焊接工艺指导书（WPS） Welding Procedure Specification 2)焊接工艺指导书（WPS） Welding Procedure Specification 2) Acceptance criteria for welds 焊缝验收准则 3)Acceptance criteria for welds 焊缝验收准则 3) 合格焊工登记表 Registrat
6、ion form for accepted welder 4)合格焊工登记表 Registration form for accepted welder 4) 焊条日发放记录表 Record form for daily issuing rods 5)焊条日发放记录表 Record form for daily issuing rods 5) 焊丝日发放记录表 Record form for daily issuing wires 焊丝日发放记录表 Record form for daily issuing wires 本资料仅限于申辉焊接论坛发布、使用，禁止在其它网站发布 本资料仅限于申辉焊
7、接论坛发布、使用，禁止在其它网站发布 31、目的 Purpose 为了确保CSPC南海石化项目管道焊接工程质量，特编制此焊接控制手册。 We establish this welding control manual so as to assure welding project quality for piping of CSPC Nanhai Petrochemicals Project. 2、编制依据 Basis CSPC南海石化项目文件：CSPC Nanhai Petrochemicals documents: 1）PR871000000025 Welding Program Proc
8、edure焊接计划 2）PR871000000026 Welder Training And Qualification Procedure 焊工培训和资格评定 3）PR871000000038 Welding Control Procedure 焊接控制程序 4）DEP 30.10.60.18-CSPC Welding of metals 5）GN871030001002 电焊工考试与管理规则（附件十二） GN871030001002electric welder examination and management regulation(attachment twelve) 美国机械工程师
9、协会标准： American Society of Mechanical Engineer Codes: ASME B31.1、 ASME B31.3、 ASME IX 国内标准：national standard GBJ5023698、GB5023597 3、现场焊接工程师职责responsibility of field welding engineer 3.1. 负责准备、发布、保存被业主批准的焊接程序、标准、规范及焊工数据库、程序资格认定测试、WPS以及PQR认定记录。 Responsible for preparing, issuing, keeping the welding pr
10、ocedure, standard, specification coupled with welder database, procedure qualification test, WPS and PQR recognizance record, all of which mentioned above are authorized by owner. 3.2. 保存用于合同项下与永久性工程有关的压力管道每个焊接作业的焊接跟踪系统（数据库）。 本资料仅限于申辉焊接论坛发布、使用，禁止在其它网站发布 本资料仅限于申辉焊接论坛发布、使用，禁止在其它网站发布 4Preserving weldin
11、g track systerm for each welding operation of pressure piping correlative to permanent project under contract. 3.3. 负责编制现场所有焊接资料，随机抽查现场所有焊接活动及无损检测活动。 Responsible for editing all welding data on site and random sampling site welding as well as NDE activity. 3.4. 负责项目竣工时将所有与焊接相关的文件和档案提交资料室。 Responsibl
12、e for submitting all documents and files correlative to welding to data room after the completion of this project. 4、现场焊接质量检查员 Welding quality inspector on site 4.1. 每日填写、保存现场所有焊接活动记录。 Filling in and keeping the records for field welding activity every day. 4.2. 根据要求提交每周焊接报告，报告内容应包含以下： Submitting we
13、ekly welding reports inclusive as per requirements. The report should include: a. 各焊工完成的焊接工作包含各种管线等级对焊、承插焊每周及累记工作量（以英寸表示）。 The welding work that have been completed by every welder inclusive of weekly and accumulated working quantities for various pipelines, butt weld and socket weld.(inch). b. 返修数量
14、包含焊工编号缺陷类型和每周及累计返修率。 The repairing quantities inclusive of welder No.defect type and weekly and accumulated repairing rate. c. 待返修数。Quantities to be repaired d. 已完成NDE数量。NDE quantities that have been completed 5、焊接工艺welding procedure 5.1. 焊接方法welding approach 管道直径 diameter of Piping 接头类型 type of joi
15、nt 厚度范围 thickness 焊接方法 welding approach 本资料仅限于申辉焊接论坛发布、使用，禁止在其它网站发布 本资料仅限于申辉焊接论坛发布、使用，禁止在其它网站发布 5SW SMAW 2 BW GTAW BW t6mm GTAW 2 BW t6mm GTAW+SMAW SW SMAW 5.2. 焊接工艺评定（PQR） PQR的编制原则应符合国标47082000及ASME IX卷规定，对我公司己有适合标准要求和与业主图纸要求的成熟工艺，不再重新评定。 PQR should be edited in principle of international standard
16、and stipulated as per ASME IX. For the procedure as applied to requirements of standard and owner as well as the drawing in our company, we shall not re-assess. 5.3. 焊接工艺指导书（WPS） WPS的编制原则是参照合格的PQR执行。WPS格式参见附录1 WPS shall be edited in reference to PQR. WPS format See Attashment 1. No Joint Type Size Base met
