恒强HENGQIAN G生效日期：2023 年 6 月 20ABB 产品油漆作业指导书EffectiveDate:June 20,Painting System Instruction for ABB Products2023日文件号：B/HQ0005-A Ref. NO. : B/HQ0005-A10一、目的标准 ABB 产品油漆作业流程，从油漆原材料的预备、设备使用、金属外表处理、油漆施工掌握、干膜厚度测定、质量检查、质量记录跟踪进展严格掌握满足 ABB 产品各油漆系统的要求， 保障 ABB 产品的油漆质量1. PurposeTo make the standard process of painting for ABB products . stick to comply the production instructions as following aspects: Controlling the preparation of raw materials, the use of equipments, the treatment of metal surface, the management of painting process, the measurement of dry film thickness, the inspection of quality, and the records of quality. So it can satisfy the requirement of ABB for painting system, and insure the quality of ABB products.二、参考资料阿克苏诺贝尔防护涂料〔苏州〕《工业防护漆手册》《WIWA 无气喷涂用户操作手册》ABB 公司油漆系统生产操作指导 P-1151(C2)、P-1152〔C3〕、P-1153〔C5-I〕、P-1154〔C5-M〕。
2. ReferencesThe product data sheet index of AKZO NOBELThe guideline of operation for WIWA airless sprayingThe instruction of painting system from ABB P-1151(C2)、P-1152〔C3〕、P-1153〔C5-I〕、P-1154〔C5-M〕三、金属外表处理1. 检查冷却器外表是否存在缺陷，如焊渣、飞溅、锐边等，假设存在，应承受恰当的方法处理掉2. 对冷却器内外外表必需使用喷砂处理，喷砂处理使用的压缩空气应没有油、水和其它有害物质喷砂处理到达规定的标准要求 ISO Sa2.5〔GB/T8923〕；对于冷却器内外外表无法进展喷砂部位，应承受砂轮打磨或金属丝刷处理，到达 St3 要求3. 喷砂处理后的产品必需在规定时间内进展油漆施工，防止二次生锈假设超过 4 小时，必需再次外表处理〔扫砂处理〕4. 有色金属〔铝板 5083、铝管 6060 和不锈钢管和板〔含接地板〕〕外表不需要喷涂油漆，喷漆之前应承受掩盖物保护5. 基层温度要高于露点温度 3℃。
6. 全部施工的湿度应不大于 80%，温度最好在 10℃-40℃之间7. 喷漆前产品外表如有油脂，应承受清洗剂进展清洗，必要时，对产品内外外表进展全面扫砂处理3. The treatment of metal surfacea. Inspect the surface of cooler to confirm if there are some defects, just like the welding slag, the splash, and the sharp edgesIf there are, deal with them by some adapted methods.b. The inside and the outside surface of the coolers need to be sand blasted. The compressed airused for sand blast should not contain gas, water, and other harmful materials. The surface roughness of sand blast should up to the standard of ISO Sa2.5(GB/T8923); If there are some places where can”t be blasted on the inside and outside surface, there should be treated with grinding wheel or wire brush, and should be up to the standard of St3.c. The products which have been sand blasted must be painted at a period so that they can”t rust again. If they haven”t been painted during 4 hours, the surface need to be blasted again.d. The non-ferrous metals, such as aluminium plate 5083, the aluminium pipe 6060, and the stainless steel tube and plate(including the earth plate), should not be painted on the surface, before painting, protect it by some covering.(using plastic film)e. Before painting ,must be noted that the base temperature must exceed the dew point temperature 3℃.f. The humidity should not more than 80%, and the environment temperature between 10 ℃-40℃is best.g. If there are some greases on the surface before painting, wash it by clean agent immediately. As occasion requires, blast all the inside and outside surfaces of the product.四、使用设备规格及清洗、施工、保养要求ABB 产品油漆承受无气喷涂设备 Phoenix6552设备的安全性、开机、关机、维护以及工作故障及解决方法参照《WIWA 无气喷涂用户操作手册》。
4. The specification of the equipment and the requirement of wash, construct and maintain The model euipment used for painting ABB products is Phoenix6552.The safety, starting up, power off, maintain and the methods of solving the problem, please refer to The user guide for WIWA airless spraying.五、设备参数及外围条件型号最大自由流量〔gal/min〕 每周期输毫升数〔fl.oz.〕最大工作压力〔psi〕 空气马达行程 in mm〔in.〕物料出口〔inch〕 工作时的噪声等级空载〔LpAd〕〔dB〕6,5〔1,7〕40(1,4)416(6.033)75(2,95)1/4NPT846552压力比最大进气压力〔psi〕 空气马达直径mm(in.)进气〔inch〕负载〔LpAd〕〔dB〕52:18(116)140(5,51) G3/8””805. The data and the conditions of the equipmentModel Max. Free Flow〔gal/min〕Each cycle input〔fl.oz.〕 Max. Operating Pressure〔psi〕Air motor stroke in mm〔in.〕fuild exit〔inch〕Noise level when operating Non-load〔LpAd〕〔dB〕6,5〔1,7〕40(1,4)416(6.033)75(2,95)1/4NPT846552Pressure ratioMax. Air inflow pressure〔psi〕 Diameter of air motor mm(in.)Air inflow〔inch〕load〔LpAd〕〔dB〕52:18(116)140(5,51) G3/8””80六、产品外表配套涂层油漆特性ABB 产品使用的油漆，依据 ABB 用户指定的油漆供给商阿克苏诺贝尔公司或代理商购置。
每期购置必需要求其供给油漆的相关证明材料，验证批次号6. Painting specification of the matched layer on the surfaceThe paint used for ABB products is purchased from AKZO NOBEL which is appointed by ABB. Every time for purchasing, the AKZO NOBEL should provide the related petition package and check the batch NO. .1. 双组份环氧磷酸锌防锈底漆 Intergard251涂装数据颜 色 氧化铁红光 泽 哑光体积固体份 63%±2%典型厚度干膜厚 50-75 微米〔2-3 密耳〕，对应湿膜厚 79-119 微米〔3.2-4.8 密耳〕理论涂布率 在上述体积固体份和干膜厚 75 微米的条件下，8.4 平方米/公升在上述体积固体份和干膜厚 3 密耳的条件下，337 平方英尺/美制加仑实际涂布率 考虑适当的损耗系数涂覆方法枯燥时间无气喷涂、空气喷涂、刷涂、滚涂用 Intergard251 自重涂间隔温度10℃〔50℉〕15℃〔59℉〕25℃〔77℉〕40℃〔104℉〕表干2 小时1 小时45 分钟30 分钟硬干7 小时5 小时3 小时2 小时最小7 小时5 小时3 小时2。