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1、Technical background Thermoforming and Edge Trimming solutions Solution, overview ThermoformingSolution Inline thermoformingIn line roll feed system Offline thermoformingRoll feed, belt conveyor and/or manual feeding Edge trimmingSolution Thin film up to 0.2 mmPneumatic trim transport system Thin sh
2、eet up to 2.5 mmRoll feed system Thick sheet up to 50 mmPre cut (guillotine) system Thermoforming Two main application areas Inline Automatic inline feeding of skeleton waste Optional combined feeding of reject products Offline Automatic feeding of skeleton rolls and reject products Manual feeding o
3、f skeleton rolls and reject products Thermoforming Standard inline models Rapid model Roll feeder opening, mm Motor, kW Capacity, kg/h 2060 KURF6005.5 11Up to 200 300-60 KURF6005.5 15Up to 400 400-90 KURF90011 37Up to 800 500-90 KURF90022 55Up to 1.000 500-120 KURF120022 55Up to 1.200 Thermoforming
4、Integrated soundproofing for easy access and minimum footprint required. Pivoting roller feed to enable easy cleaning and service. Thermoforming Double-drive standard for trouble-free operation Thermoforming Loop control for synchronization of the thermoforming line Thermoforming Options Pneumatic l
5、oop control Pneumatic pressure (Highly recommended) Side-feed inlet for rejects Combination hopper front feed Thermoforming Optional deformer and toothed rollers for feeding of high non-punched articles Thermoforming offline Thermoforming Offline Feeding waste rolls by ammeter-controlled conveyor Co
6、mbined automatic and manual feeding Thermoforming Offline Folding device for sheet wider than roller feed Overview, edge trimming - thin film Rapid model kW Screen dia., mm Capacity, up to kg/h 20367,51075 300-451112150 400-603012300 500-904512500 609011012800 Remarks Screen size has a big impact on
7、 capacity. Tangential cutterhouse needed. Capacity will vary with knife condition and film thickness. Information should be regarded as a guideline only. Suction trim transport system for smaller capacities from Rapid. Injector trim transport systems suppliers; Kongskilde, PAC (Pneumatic Air Convey)
8、, SCHUH, etc. Edge trimming applications Pneumatic for thin film The trim venturi provides an efficient method of collecting the edge trim and conveying it to the next step in the processing line The trim-air separator, an integral part of the system, is designed to expel the air before it enters th
9、e granulator hopper Sound dampening package includes sound enclosures, duct silencers and inlet elbow silencers for the blowers, multiple pickups and even pickup locations or delivery points Trim-air separator swing adapter allows quick access to the granulator without dismantling the system (ceilin
10、g supported, structural beams, floor, etc.) Trim diverter section - used to divert the material (to collection bin) during granulator maintenance; avoids having to shut down the extrusion line Trim/air separator Venturi Blower Venturi Pick-ups Edge trimming applications Pneumatic for thin film Ventu
11、riVenturi 3-way combo hopper:3-way combo hopper: trim-air-separatortrim-air-separator manual infeedmanual infeed roll feedroll feed Venturi blowerVenturi blower Edge trimming applications Pneumatic for thin film Venturi to granulator Venturi to granulator system with system with secondary roll feed
12、secondary roll feed for off-spec rollsfor off-spec rolls Overview, edge trimming thin sheet Remarks * Capacities are for rotor speed 400/840 rpm Screen size has a big impact on capacity Tangential cutterhouse needed Capacity will vary with knife condition and trim thickness Information should be reg
13、arded as a guideline only Rapid modelkW Screen dia., mm Capacity, up to kg/h 2036-KURF5,5675/100* 2048-KURF5,56100/125* 2060-KURF7,56125/150* 300-30KURF7,58150 300-45KURF7,58200 300-60KURF118250 Edge trimming applications Roll feeder for thin sheet 1. Roll feeder 2. Granulator 3. Transport blower Ed
14、ge trimming applications Roll feeder for thin sheet FeaturesFeatures Easy insertionEasy insertion of edge trim at start up Frequency controlledFrequency controlled roll feed motor No loop controlNo loop control required for in-feed speed regulation (slip principle) No tools for accessNo tools for ac
15、cess easy to open, clean and service PivotingPivoting (not bolted) roll feed package Fully soundproofedsoundproofed Edge trimming applications Roll feeder for thin sheet AccessabilityAccessability Integrated soundproofing for easy access and minimum footprint required. Pivoting roller feed to enable
16、 easy cleaning and service. Edge trimming applications Roll feeder for thin sheet Grooved, standard (design allows roller overspeed to compensate for infeed slack) Slipping principle with offset grooves act to stiffen the trim by keeping it stretched and stiff as it passes through, thus eliminating the need for a dancer Feed rolls for inline Feed rolls for inl
