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1、StitchWireArrangement弹性吊索装配布置Page1Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo. 注意事项注意事项WARNING使用本产品应用于安装目的，且如果满足以下条件，产品的应用符合此目的：-有关本产品的操作使用符合运输及技术规格书的有关部门条款，且-所供零件及特殊工具用于安装目的且符合安装指导书的要求UsetheproductonlyforitsintendedpurposeTheus
2、ecomplieswiththeintendedpurposeif:-theproductisoperatedinaccordancewiththeagreedtermsofdeliveryandthestatedtechnicalspecifications,and-allsupplieddevisesandspecialtoolsareusedexclusivelyfortheintendedpurposeandinaccordancewiththeappropriateinstallationinstructions所有执行本产品安装，调试，运营及维护的人员必须具备如下的资格和条件：Al
3、lpersonsperformingtheinstallation,commissioning,operationandmaintenanceoftheproductmustpossesqualificationandexperienceinthefollowingbasicsskills:安装方法installationmethods,按照图纸或以图纸为基础工作workinginaccordancewith,andonthebasisofdrawings,按照安装指导工作workinginaccordancewiththeinstallationinstructions,避免伤害及安装规则a
4、ccidentpreventionandsafetyregulations,调试方法和调试步骤commissioningmethodsandcommissioningprocedures,急救firstaid.请参阅有关规范（欧洲EN50110）Pleaserefertonationalregulations(e.g.EN50110inEurope)本安装指导书适用于第四章3EGF009151Z3013及后面的图纸所描述的型号及其他变量产品。本安装指导书包括所用零件的结构和安装方法。适用于所有对其加工或安装的人员。Theseinstallationinstructionsarevalidfor
5、thetypeandvariantoftheproductdescribedindrawing3EGF009151Z3013andfollowingdrawingsunderPoint4.Thisinstallationsinstructionscontainsinformationaboutthestructureandmethodofinstallationoftheproduct.Thisshouldbereadbyallpersonsworkingon,orwiththeproduct.1安全性安全性/安全要求安全要求 General and Safety requirementsSt
6、itchWireArrangement弹性吊索装配布置Page2Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo. Warning在执行任何工作前，请做如下工作:Beforecarryingoutanywork,dothefollowing:隔离设备Isolatetheplant保护避免机器被打开Secureagainstbeingswitchedon确保设备中无残余电流Makesurethereisnoresid
7、ualvoltageintheplant接地并短路设备Earthandshort-circuittheplant覆盖或保护运转部分CoverorsafeguardlivepartsSafety requirements安全要求安全要求请注意一般的适用性和法定的安全条例。有规律地指导工作人员按现行的适用条例和规则，一般预防事故条例和法定安全法则使用本产品。除此之外，根据EN50110-1（12/1996）标准，还需遵循以下五个安全法则：Payattentiontothegenerallyapplicableandlegallybindingsafetyregulations.Instructth
8、epersonnelregularlyonthecurrentlyapplicablerulesandregulations,thegenerallyapplicableaccidentpreventionregulationsandlegallybindingsafetyinstructions.Irrespectiveofthese,thefollowingfivesafetyrulesaccordingEN50110-1(12/1996)apply:StitchWireArrangement弹性吊索装配布置Page3Of19OCS-ComponentsInstallation-andMa
9、intenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo.注意事项注意事项 Warning仔细阅读安装指南中的注意事项，必须由合格人员正确安装。坠落危险！当处于高空作业时确保安全第一。在安装过程中张力会产生危险。需配戴安全帽。在地面人员应考虑到高空坠落的零件和工具造成伤害的可能性。如忽视这些注意事项易引起死亡或造成重伤。Installationmustbeperformedcorrectlybyqualifiedpersonnelobservingthewarningscontainedint
10、hisinstallationinstructions.Dangeroffalling!Secureyourselfwhenworkinginelevatedlocations.Tensileforcespresentdangersduringinstallationworks.Wearahardhat.Ongroundlevel,thepossibilityofinjuryfromfallingcomponentsandtoolsshouldbetakenintoaccount.Non-observationofthesewarningscancausedeathorseriousinjur
11、y.按照国家预防事故规则（如德国BGV1或者BGR报告189-199）使用个人防护设备。Usepersonalprotectiveequipmentasspecifiedbynationalaccidentpreventionregulations(e.g.inGermanyBGVA1orBGR189-199).StitchWireArrangement弹性吊索装配布置Page4Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingI
12、dentNo.Hefei - Nanjing Stitch wire arrangement in open Line Messenger Wire 承力索 JTMH120 20 kN Stitch Wire 弹性吊索 BzII35 3.5 kN Contact Wire 接触线 CuSn150 25 kN合南区间弹性吊索布置合南区间弹性吊索布置18mStay for Steady tube定位管拉线定位管拉线 Steady Support (pipe) 定位管支撑定位管支撑Connection Clampfor Stitch Wire弹性吊索线夹弹性吊索线夹AdjustableDropper
13、可调吊弦可调吊弦Stitch Wire弹性吊索弹性吊索35 mm2 BzIIAdjustableDropper可调吊弦可调吊弦Connection ClampFor Stitch Wire弹性吊索线夹弹性吊索线夹Contact Wire接触线接触线CuSn0.4 150 mm2Messenger Wire承力索承力索JTMH120 mm21.6 m2设计设计 DesignStitchWireArrangement弹性吊索装配布置Page5Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2
14、007-08-31ProjectHefei-NanjingIdentNo. 1. Stitch wire Installation 安装第一弹吊安装第一弹吊 Workingdirection:Oneaftertheotherone! 作业顺序：由中心锚结开始依次安装! Only1workingteamworksbetweenmidpoint andtensiondevices! 从中锚到补偿只允许一个作业队进行施工! Workingdirection:Oneaftertheotherone! 作业顺序：由中心锚结开始依次安装! Only1workingteamworksbetweenmidpo
15、intandtensiondevices! 从中锚到补偿只允许一个作业队进行施工! 2. Stitch wire Installation 安装第二弹吊安装第二弹吊 3. Stitch wire Installation 安装第三弹吊安装第三弹吊 4. Stitch wire Installation 安装第四弹吊安装第四弹吊 .4. Stitch wireInstallation安装第四弹吊安装第四弹吊 3. Stitch wire Installation 安装第三弹吊安装第三弹吊2. Stitch wireInstallation安装第二弹吊安装第二弹吊 1. Stitch wire I
16、nstallation 安装第一弹吊安装第一弹吊 . Give Attention: only one working team can install stitch wire between mid point and tension Devices in a half span length注意：注意： 从中心锚结到补偿装置的半个锚段范围内只允许一一个施工队伍安装弹性吊索 1. Working team 第一作业队第一作业队 2. Working team 第二作业队第二作业队 Mid point 中心锚结3安装安装 InstallationStitchWireArrangement弹性吊
17、索装配布置Page6Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo. 1. Control of cantilever position (temperature-dependent) make adjustment Installation for temperature 20 oC Installation for temperature 20 oCInstallation Steps for Stitch
18、Wire 弹性吊索安装步骤弹性吊索安装步骤 根据安装时温度调整腕臂位置根据安装时温度调整腕臂位置 安 装 温 度 安 装 温 度StitchWireArrangement弹性吊索装配布置Page7Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo.Direction Mid point 中心锚结方向中心锚结方向Start working from Mid point 从中心锚结开始从中心锚结开始 2. Measure
19、ment of geometry and marking (clamp points; Dropper points) 进行几何测量并标记进行几何测量并标记 (弹性吊索线夹位置及吊弦位置弹性吊索线夹位置及吊弦位置) 3. Cut Stitch wire 20 cm longer (for 18 m of stitch wire cut 18,2 m) 对弹性吊索剪裁对弹性吊索剪裁 加长加长20cm (即即18m弹性吊索裁成弹性吊索裁成18.2m) 4. Install one stitch wire clamp (clamp in the direction of mid point) 安装其
20、中一个弹性吊索线夹安装其中一个弹性吊索线夹 (线材朝向中锚方向线材朝向中锚方向) 5. Built in the Stitch wire tensioner on the other end (always in the direction of tension devices) 在另一端安装弹性吊索紧线器在另一端安装弹性吊索紧线器 (永远朝向下锚方向永远朝向下锚方向) 6. Tight the Stitch wire tensioner with 2.5 kN (1 kN lower as normal) 以以2.5 kN 张力拉紧弹性吊索张力拉紧弹性吊索 (比额定张力低比额定张力低1 kN
21、) 5m 5m 23 Nm 2.5 kNInstallation Steps for Stitch Wire 弹性吊索安装步骤弹性吊索安装步骤StitchWireArrangement弹性吊索装配布置Page8Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo.Installation of the stitch wire clampMessengerwireStitchwire1.Open the clamp打开线
22、夹2.Put in the Messenger Wire放入承力索3.Put in the Insert放入线槽4.Put in the Stitch wire放入弹性吊索5.Twist the 4 screws in the clamp body with thread witha tightening torque of 23 Nm 将4个螺栓以23Nm的扭矩旋入线夹本体的螺纹孔中Tightening torque 23 Nm螺栓扭矩 Installation Steps for Stitch Wire 弹性吊索安装步骤弹性吊索安装步骤 安装弹性吊索线夹安装弹性吊索线夹承力索弹性吊索承力索
23、弹性吊索螺栓垫片带孔线夹本体带螺纹线夹本体线槽StitchWireArrangement弹性吊索装配布置Page9Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo. Stitch Wire TensionerInstallation Steps for Stitch Wire 弹性吊索安装步骤弹性吊索安装步骤 弹弹 性性 吊吊 索索 紧紧 线线 器器 承力索承力索 弹性吊索弹性吊索 紧线器安装间隙 紧线卡子 张力测
24、量计 紧线卡子 呆搬手StitchWireArrangement弹性吊索装配布置Page10Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo. 7. Built in the Stitch wire dropper (adjustable dropper) follow installation manual for dropper 按照吊弦安装手册安装弹性吊索用吊弦按照吊弦安装手册安装弹性吊索用吊弦8. Meas
25、ure high of contact wire and adjustment of droppers according the tolerances 测量导线高度并根据误差调整吊弦长度测量导线高度并根据误差调整吊弦长度 9. Tight the Stitch wire tensioner with normal Force of 3.5 kN 按正常张力按正常张力3.5 kN 固定弹性吊索固定弹性吊索 Tolerances between the 1. Dropper In the field and the Dropper in the Stitch wire must be 1 cm
26、Tolerances between the Droppers in the Stitch wire and the contact wire clamp of the Steady arm = 0 3.5 kNInstallation Steps for Stitch Wire 弹性吊索安装步骤弹性吊索安装步骤Direction Mid point 中心锚结方向中心锚结方向Start working from Mid point 从中心锚结开始从中心锚结开始跨中第一吊弦与相邻弹性吊索吊弦的高度差必须小于1 cm弹性吊索吊弦与定位线夹高度差为0 StitchWireArrangement弹性吊
27、索装配布置Page11Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo. 10. Check Lifting Range of Steady Arm Lifting RangeInstallation Steps for Stitch Wire 弹性吊索安装步骤弹性吊索安装步骤 检查定位器限位范围检查定位器限位范围Direction Mid point 中心锚结方向中心锚结方向Start working from
28、Mid point 从中心锚结开始从中心锚结开始 抬 升 范 围StitchWireArrangement弹性吊索装配布置Page12Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo.a-90mm h -Lifting Range LLengthofSteadyarm dDistancehastobe checkedwithatestthorn For example:SteadyarmX1-hmin=200mm,
29、a=90mm,L=1050mmd= 17.1 mm SteadyarmX2-hmin=200mm,a=90mm,L=1250mmd= 14.4 mm d 10. Check Lifting Range of Steady ArmDiameterofthetestthornd = h x a /LInstallation Steps for Stitch Wire 弹性吊索安装步骤弹性吊索安装步骤 检查定位器限位范围检查定位器限位范围限位范围 定位器长度例如例如检验塞尺的直径 用塞尺检验的距离StitchWireArrangement弹性吊索装配布置Page13Of19OCS-Component
30、sInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo.Push-Off-Cantilever 反定位反定位Pull-Off-Cantilever 正定位正定位A Steadytubethetrackcenterrising(Max.150mm/m) Adjustment by shift of steady support 调整定位管支撑调整定位管支撑使定位管抬升(最大坡度150mm/m) Adjustment for enlargement of l
31、ifting range of Steady armA BB Steadytubehorizontally定位管保持水平 Adjustment by shift of Steady tube and steady support 调整定位管及定位管支撑位置调整定位管及定位管支撑位置A Steadytubethetrackcenterfalling(Max.150mm/m) Adjustment by shift of steady support 调整定位管支撑调整定位管支撑使定位管降低(最大坡度150mm/m)B Steadytubehorizontally定位管保持水平 Adjustmen
32、t by shift of Steady tube and shortening of the stay for steady tube 调整定位管及定位管支撑位置调整定位管及定位管支撑位置Installation Steps for Stitch Wire 弹性吊索安装步骤弹性吊索安装步骤 增加定位器限位范围的调整增加定位器限位范围的调整StitchWireArrangement弹性吊索装配布置Page14Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31Projec
33、tHefei-NanjingIdentNo. 12. Installation of the 2. Stitch wire clamp, 安装第二个弹性吊索线夹安装第二个弹性吊索线夹 13. Removal of the Stitch wire tensioner 拆除弹性吊索紧线器拆除弹性吊索紧线器 14. Final Installation of the Droppers 安装弹性吊索用吊弦安装弹性吊索用吊弦 15. After Installation of all the Stitch wires you must check and adjust the tension devic
34、es for messenger wire and contact wire 安装完所有弹性吊索之后必须对承力索及接触线的补偿装置进行检查安装完所有弹性吊索之后必须对承力索及接触线的补偿装置进行检查 23 NmInstallation Steps for Stitch Wire 弹性吊索安装步骤弹性吊索安装步骤StitchWireArrangement弹性吊索装配布置Page15Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingI
35、dentNo. 15. After Installation of all the Stitch wires you must check and adjust the tension devices for messenger wire and contact wire 安装完所有弹性吊索之后必须对承力索及接触线的补偿装置进行检查安装完所有弹性吊索之后必须对承力索及接触线的补偿装置进行检查 Make adjustment dependent on temperature and distance to midpoint 根据温度及半锚段长度对坠砣高度进行调整根据温度及半锚段长度对坠砣高度进行
36、调整 Only a example for tension devices ratio 1:3 for Messenger wire 右图仅为右图仅为1:3承力索下锚装置示意承力索下锚装置示意 Pls. follow the original design documentation 请参照具体设计文件进行调整请参照具体设计文件进行调整Installation Steps for Stitch Wire 弹性吊索安装步骤弹性吊索安装步骤StitchWireArrangement弹性吊索装配布置Page16Of19OCS-ComponentsInstallation-andMaintenance
37、Instructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo.4图纸图纸 DrawingsStitchWireArrangement弹性吊索装配布置Page17Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo.StitchWireArrangement弹性吊索装配布置Page18Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo.StitchWireArrangement弹性吊索装配布置Page19Of19OCS-ComponentsInstallation-andMaintenanceInstructions安装及维护指导revision00date2007-08-31ProjectHefei-NanjingIdentNo.个人观点供参考，欢迎讨论
