模具和注塑问题点专用英语

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1、一, weld lines/visible lines/ parting-line: 2. Visible lines here, please confirm. 此处有熔接线,请确认。20. Weld lines on visible surface 可见面上有熔接线21. Parting line proposal/ Parting line description 分型线建议 /分型线定义48. Weld line is obviously on blue region. Advise to cut core insert to strengthen venting. 蓝色区域有较明显的

2、熔接线,建议做core 侧镶件来加强排气51. Welding line on the cosmetic surface 熔接线在外表面二, insert 3. Sub insert for air vent 排气镶件33. Will use these two Holes as a locator with the core insert (insert molding) 将用这两个孔去定位Core 侧镶件54. Venting gap between inserts is too big 镶件处的排气槽过大91. What the resin for this part? Please p

3、rovide detail material brand. 该产品用何材料,请提供具体的材料牌号?三, texture/surface/painting 8. Surface Texture 表面皮纹25. Texture (VDI) cavity/ core cavity/ core 的皮纹26. Special area texture 特殊皮纹区域34. Will use these two Holes as a locator with the core insert (insert molding) 将用这两个孔去定位Core 侧镶件35. Please confirm textur

4、e area and specifications according to the draft figure and texture specification table. 请确认皮纹区域和指定皮纹角度和能力40. Cosmetic issue 外表面问题55. Stress mark on the cosmetic surface 产品外表面上有压痕59. There is black spot on the cosmetic surface 产品外表面上有黑色点63. There is argent spot 这里有亮点(银色斑点)73. Black paint on back sid

5、e。背面喷黑漆处理。75. Sharp edge shown in red circle, there may occur as flash or burr issue after painting process, it will impact to paint yield rate. 红色圆圈内的棱角在喷漆后有可能产生飞边现象,增加喷漆返工比率79. Location hole for spray painting 喷漆工艺孔。87. Please confirm this surface is non-cosmetic or not? 请确认该面是否有外观要求?88. Do there

6、any Cosmetic surface? 是否有任何外观面要求?95. All the magenta face need to high glossy 所有紫色面需高抛光处理98. Re-polish the electrode and re-do EDM 电极重新抛光和放电103 .We have suggested 2 options based on customer requirement 在客户的基础上我们提供2 种方案。Option 1 will be a better choice we are proposing texture from raw material. 方案

7、1 是更好的建议,在粗加工基础上做皮纹处理。Secondary process is required for option 2 as bending will affect material texture. 方案 2,后加工变形会影响产品皮纹。四, remark/mark 9.Remarks on geometry 表面标记22. Marking of the part 产品标记23.Comments/ open issues 问题点77. Core side no any marks 后模无任何标记五, wall thickness 10. Analysis wall thickness

8、 产品壁厚分析11. Thick section, propose to reduce plastic to keep even wall. 产品厚壁部份,建议减胶以保持均匀壁厚56. Uneven thickness 不平均的产品壁厚69. It is too thin and very difficult to inject fully, and weakness wall will have risk of the part function 该处壁厚过薄而造成很难去填充完整,薄壁将会有产品功能上的风险。70. These are will have sink marks due to

9、uneven thickness, propose to reduce plastic. 壁厚不均匀容易产生缩印,建议在该处减胶。72 . Please confirm the 3D part thickness whether has including painting thickness or not? 请确认产品的设计是否考虑到油漆的厚度. 74. Average wall thickness is 0.50 only, Max is 0.74. It is too thin and very difficult to inject fully. 产品均厚仅有0.5mm,最厚为 0.7

10、4mm, 产品整体壁厚太薄,很难成型饱满。81. This part is a thin wall product, the average wall thickness is only 0.5. We suggest using high speed machine to mold such thin product. Numbers of venting insert on core is necessary to exhaust the air from inside to outside. 该薄壁件壁厚仅为0.5mm,建议使用高压注塑机成型。在后模侧的一定数量的排气镶件利于成型。83.

11、ropose to reduce plastic form 1.02mm to 0.9mm as right picture shown to avoid sticking cavity side. 右图示的区域建议减胶从1.2mm 到 0.9mm,以避免前模粘模。六, sink marks 50. High shrinkage values could indicate sink marks or voids at gate location 高缩水率的产品容易产生缩印,但在浇口附近可以避免61. there is sink mark on the cosmetic surface 产品外表

12、面上有缩痕71. These are will have sink marks due to ribs opposite. 正面的筋位易导致背面产生缩印。104. Sink mark will occur on yellow region. Because of thickness vibration, it is no use to increase gate size. 由于壁厚的震动导致黄色区域会有缩印,没有必要增加浇口尺寸。106 . Please keep intend on sink mark problem 请关注缩印问题。110. The gusset is too thick

13、 to lead to sink mark on the opposite surface.圆筒壁太厚引起反面缩印。118. Higher the package, smaller the sink mark. 背压提升会减小缩印。七, thin steel/ thin wall 12. Weak steel 薄铁84. Propose to remove the red radius to avoid thin steel. 为避免尖铁建议去除红色的圆角八, flash 60. There is flash on the product 产品有飞边53. Venting insert her

14、e has flash 排气镶件处有飞边九, draft 13.Draft analysis Cavity/Core Cavity/Core 的脱模角分析14.All the green face no draft, propose to add 1degree on core side/cavity side for part release. 所有的绿色面没有脱模角,建议加1 在 core 侧/ cavity 侧为产品出模。15.All the green face 1.0 degree on cavity side, propose to reverse to 1.0 degree on

15、 core side to avoid sticking cavity side. 所有的绿色面1 脱模角在 cavity 侧,建议加做反1 在 core 侧防止产品粘前模。16.Draft analysis slider/lifter Direction slider/lifter 方向的角度分析68. Propose to add draft on slider side wall and draw polish. 建议增加slider 的角度和抛光角度。十, material 117. If the temperature of dry resin is too high, the de

16、gradation will happen. 材料烘干温度过高,易分解121. master batch 塑料色母125. Under “ dry-running ” condition 低于干燥条件126. The grease can withstand temperature up to 2500F. 油脂能承受 2500F 温度133. specific gravity 材料比重 /材料密度134. flammability/ hardness/ abrasion/ fatigue, fatigue crack/ creep/ 易燃性 /硬度 /耐磨 /疲劳,疲劳裂纹 /蠕136. heat conductivity/ linear expansion/ arc resistance 热导率 /线性膨胀率 /绝缘性137. glass transition temperature/ decomposition temperature/ brittleness temperature/ heat deflection temperature/ ignition temp

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