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1、轴承之星 BearingStar轴承超精设备的技术革新 Innovation in High-Precision Machining of Bearings所有类型的滚动轴承. 灵活超精. 超高精度. All Types of Antifriction Bearings. Flexible Machining. Extreme Precision.系列 100 Series 100 系列 200 Series 200 系列 300 Series 300 系列 400 Series 400 extreme precision2设备特点 HIGHLIGHTS 超精技术的革新提高了加工效率和产品精度
2、Increase in efficiency and precision through innovative high-performance microfinishing 高度灵活，采用更换摆动模块实现同一设备上超精球轴承到超精滚柱轴承的转换High flexibility through interchangeable tool oscillation units, e. g. from ball to roller bearing 通用的床身，只有4种设备规格，即可超精外径10至1,600mm的所有类型轴承Universal machine platforms in four size
3、s for all types of bearings comprising diameters of 10 through 1,600 mm 通过操作面板指导操作工更换工装，缩短更换工装时间Short change-over time through change-over guidance and workpiece visualisation on the machine monitor 在线服务和安装在设备控制系统中的电子操作手册Online-service and e-manual integrated into the machine control外圈球面滚子轴承MicroSen
4、s滚道压力控制系统Outer ring MicroSens race machining of spherical roller bearings轴承之星 模块式设计，灵活、高效地应用于滚动轴承套圈的超精设备BearingStar modular design for flexible and highly productive microfinishing of antifriction bearing races3 3技术参数 Technical Data外圈外径 (mm) 10 52 (90) Outer diameter of outer ring (mm)内圈内径 (mm) 5 40
5、 (68) Inner diameter of inner ring (mm)轴承宽 (mm) 3 25 (40) Ring width (mm) 最大套圈质量 (kg) 1 Max. ring weight (kg)工件轴转速 (rpm) 0 12,000 (9,000) Workspindle speed (rpm)摆动频率 (双程/min) 0 1,500 Oscillation frequency (double strokes/min)摆动角度 (+/-) 0 16 Oscillation angle (+/-)油石压力 (mm) 20 80 Stone pressure (N)机器
6、工位数 1 2 No. of machining stations杯型油石加工 (可选) Cup wheel machining (optional)BearingStar 轴承之星Series 100 系列 100超精后粗糙度: 0.03 m Roughness Ra after Microfinish: 0.03 m超精前粗糙度: 0.18 mRoughness Ra before Microfinish: 0.18 m轴承之星 122 BearingStar 122 达到超级精度的两步法超精Process innovation: Microfinish machining of anti
7、friction bearings with the one-step-method轴承之星 111 BearingStar 111 加工工艺革新：采用一步法超精工艺Two-step-method for ultra precisionRadial oscillation unit size 1 for ball bearingsOscillation converter size 1 for cylinder and taper roller bearingsCup wheel unit for spherical races up to D = 42 mm径向摆动单元/系列1/ 用于球轴承
8、摆动转换/系列1/用于圆 柱和圆锥滚子轴承杯型油石单元/用于球面 滚子轴承/最大外径 D = 42 mm4 4轴承之星 BearingStar 系列 200 Series 200技术参数 Technical Data外圈外径 (mm) 60 300 Outer diameter of outer ring (mm)内圈内径 (mm) 40 250 Inner diameter of inner ring (mm)轴承宽 (mm) 10 120 Ring width (mm) 最大套圈质量 (kg) 10 Max. ring weight (kg)工件轴转速 (rpm) 0 6,000 Work
9、spindle speed (rpm)摆动频率 (双程/min) 0 1,200 Oscillation frequency (double strokes/min)摆动角度 (+/-) 0 16 Oscillation angle (+/-)油石压力 (mm) 20 200 Stone pressure (N)机器工位数 1 2 No. of machining stations砂带抛光 (可选) Tape polishing (optional)杯型油石加工 (可选) Cup wheel machining (optional)压力控制式加工 (可选) Force controlled m
10、achining (optional)Radial oscillation unit size 2 for ball bearings径向摆动单元/系列2/ 用于球轴承Oscillation converter size 2 for cylinder and taper roller bearings摆动转换/系列2/用于 圆柱和圆锥滚子轴承Linear oscillation unit for cylinder and taper roller bearings直线摆动单元/用于圆 柱和圆锥滚子轴承Radial oscillation unit for spherical roller be
11、arings径向摆动单元/用于球 面滚子轴承Tape unit for machining of boards on taper roller bearing / inner rings用于调心轴承内圈边 缘超精的砂带组件Tape unit for polishing of outer rings 用于外圈抛光的 砂带组件5 5BearingStar 轴承之星Series 300 系列 300技术参数 Technical Data外圈外径 (mm) 180 600 Outer diameter of outer ring (mm)内圈内径 (mm) 100 440 Inner diameter
12、 of inner ring (mm)轴承宽 (mm) 50 220 Ring width (mm) 最大套圈质量 (kg) 100 Max. ring weight (kg)工件轴转速 (rpm) 0 3,000 Workspindle speed (rpm)摆动频率 (双程/min) 0 1,200 Oscillation frequency (double strokes/min)摆动角度 (+/-) 0 16 Oscillation angle (+/-)油石压力 (mm) 30 1,000 Stone pressure (N)机器工位数 1 No. of machining stat
13、ions砂带抛光 (可选) Tape polishing (optional)杯型油石加工 (可选) Cup wheel machining (optional)压力控制式加工 (可选) Force controlled machining (optional)Radial oscillation unit size 3 for ball bearings径向摆动单元/系列3/ 用于球轴承Linear oscillation unit for cylinder and taper roller bearings直线摆动单元/用于圆 柱和圆锥滚子轴承Radial oscillation unit
14、 for spherical roller bearings径向摆动单元/用于球 面滚子轴承Tape unit for machining of boards on taper roller bearing / inner rings用于调心轴承内圈边 缘超精的砂带组件Tape unit for polishing of outer rings 用于外圈抛光的 砂带组件线缆管道 cable channel上方电力连接端 main power supply主开关 main switch回油泵中心站 coolant pump to central system液体橱柜 fluid cabinet液
15、体连接端 connecting points fluid上下料单元t loading point 回油泵专用油盘 coolant tank, double wallCup wheel unit size 3 for spherical outer rings 杯型油石单元/系列 3 用于球面滚子轴承外圈6 6轴承之星 BearingStar 系列 400 Series 400技术参数 Technical Data外圈外径 (mm) 400 1,600 Outer diameter of outer ring (mm)内圈内径 (mm) 300 1,400 Inner diameter of i
16、nner ring (mm)轴承宽 (mm) 50 500 Ring width (mm) 最大套圈质量 (kg) 800 Max. ring weight (kg)工件轴转速 (rpm) 0 1,500 Workspindle speed (rpm)摆动频率 (双程/min) 0 1,200 Oscillation frequency (double strokes/min)摆动角度 (+/-) 0 16 Oscillation angle (+/-)油石压力 (mm) 150 1,000 Stone pressure (N)机器工位数 1 No. of machining stations砂带抛光 (可选) Tape polishing (optional)杯型油石加工 (可选) Cup wheel machining (opt
