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1、ABCD277王晓松 药厂车间 DCS 系统空调自控解决方案 ABB Group May 6, 2013 | Slide 1ABB Automation Solution for HVAC XiaoSong Wang, PA Control Technology, 2013-06-06 ABB Group May 6, 2013 | Slide 2Project ProfileClient:CSPC OuYi Pharma. Co. Ltd.Site:New Technological Development Zone of Shijiazhuang in Hebei province, Ch
2、inaApplication:Building Management System for AHUs and Environment Monitoring System designed and built to FDA cGMPScope of workAutomation Solution from ABB and Validation ABB Group May 6, 2013 | Slide 3Project Profile Wrokshop 8 - Oral solid dose Product: Vitamin C Tablet Total area: 18,000 m2Clean
3、 Area: 6300 m2First floor: Tablet Compression, Coverage, Quarantine Materials and Products Warehouse Second floor: Blending, HVAC, Package Material and QC Third floor: Weighing, Sieving, Granulating, HVAC System, Water System, Raw Material and Excipient Warehouse and QC Microbiology Lab ABB Group Ma
4、y 6, 2013 | Slide 4Project ProfileWrokshop 9 - Celphems Oral Dosage and Powder Injection Product: Vitamin C Tablet Total area: 18,000 m2Clean Area: 6300 m2First floor: Warehouse and Power FacilitiesSecond floor: Production areas Third floor: QC and Utilities, HVAC Systems ABB Group May 6, 2013 | Sli
5、de 5Project Purpose Design, Build, Install and Validate a Automation System Providing Building Management System (BMS) and Environment Monitoring System (EMS) for,Workshop 8Air Handle Unit: 23Clean Room ( Class C, D ): Temperature, Humidity, Diff. PressureWorkshop 9Air Handle Unit: 2814 for oral dos
6、age production line 6 for powder injection production line 8 for QC labs together with others Clean Room ( Class C, D ): Temperature, Humidity, Diff. Pressure ABB Group May 6, 2013 | Slide 6Scope of ProjectBuilding Management System for Controlling AHU Environment Monitoring SystemUS FDA (GAMP5) com
7、pliant277-王晓松PPT.indd 2772013/5/7 13:17:18此文件来自2 0 13（第五届）弗戈制药工程国际论坛，严禁转载278ABCD ABB Group May 6, 2013 | Slide 7Solution ?Total SolutionRedundant Controoller & Remote I/O - instead of individual DDCs and EMSs All in One instead of third party softwareInterfacesInterface to VFD Profibus DPInterface t
8、o 3rdParty PLCs - ModbusInterface for EMS, etc. - OPCInterface to BACNetRedundancy increase Availability of SystemControllersInput/OutputNetworkPower SupplyLibraries Facility Automation Solution ABB Group May 6, 2013 | Slide 8Solution System ArchitecturePROFIBUSTCP/IP ?MODBUSPROFIBUS1# S800 I/OPrint
9、er?Engineer Station?The 3rdParty System PLC?2# S800 I/O3# S800 I/O4# S800 I/OPROFIBUSOperator Station 1#? 1#Operator Station 2#? 2#VFD?1# S800 I/O2# S800 I/O3# S800 I/O4# S800 I/O5# S800 I/O6# S800 I/O7# S800 I/O8# S800 I/OPROFIBUSVFD? ABB Group May 6, 2013 | Slide 9Design AHU TypeType 1: General +
10、one VFDType 2: General + two VFDType 3: General + two VFD + Exhaust Fan ABB Group May 6, 2013 | Slide 10Design AHU ControlControl LoopsAHU Fresh Air Supply Flow Control Enthalty Calculation AHU Mixing Air flow control - PIDAHU Exhaust Air valve control On/OffAHU Supply Air Flow Control - PIDAHU Retu
11、rn Air pressure Control PIDAHU Exhaust Air pressure Control - PIDAHU Air Cooling & Dehumidification - PIDAHU Air Heating - PIDAHU Air Humidification - PID ABB Group May 6, 2013 | Slide 11Design Monitoring of AHUMonitoring LoopsAHU Return Air Fan Differential Pressure AHU Supply Air Fan Differential
12、Pressure AHU Supply Air Temperature & Humidity Monitoring AHU Primary HEPA filter ( G4 ) Differential Pressure AHU Return Air HEPA Filter Differential Pressure AHU Supply Air Medium Filter Differential Pressure ABB Group May 6, 2013 | Slide 12Design Mode of Operation of AHUSeason ModeSpring & Autumn
13、 ModeSummer ModeTotal Exhaust Air Mode Energy saving Modes277-王晓松PPT.indd 2782013/5/7 13:17:19此文件来自2 0 13（第五届）弗戈制药工程国际论坛，严禁转载ABCD279 ABB Group May 6, 2013 | Slide 13Design Clean RoomsControl LoopsDiff. Pressure with Reture Air DamperDiff. Pressure with Room Exhaust FanDiff. Pressure with Returen Air
14、 Damper and Room Exhause FanMonitoring LoopsTemperatureHumidityDiff. Pressure ABB Group May 6, 2013 | Slide 14Adjacent Room Differential PressureUsage:The room differential pressure object determines the absolute value of differential pressure between two rooms (i.e. clean room and corridor by subtr
15、acting the room pressure in the adjacent rooms). Adjacent room differential pressure object will be connected to two production suites or zones where static room pressure is available in an application. ABB Group May 6, 2013 | Slide 15Enthalpy & Mixed Air CalculationEnthalpy Calculation:Based on dry bulb temp and humidity. The Dew Point is also calculated. Mixed Air Calculation:Determine high and low enthalpy conditions based on outside and return enthalpies. When outside enthalpy is higher than return enthalpy, Outside Air will be used for heating. When return enthalpy is higher, r
