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1、Mixer Feeding System 密炼机上辅机喂料系统密炼机上辅机喂料系统 The Mixer Feeding System is designed with the Instantaneous Power Control Technology, a proprietary technology developed by BESTRY. Based upon solid understanding of rubber compounding theory and rheology theory, the system achieves intelligent and in-line c
2、ontrol of the mixing process through advanced algorithm efficiency and modern computational and information technologies. Process control and production management are integrated in one system. The Mixer Feeding System can be customized upon requests.该密炼机进料系统的设计有瞬时功率控制技术中，由百川在橡胶专业领域的专业开发技术 为坚实基础的, 配
3、合理论和流变学理论，该系统实现了智能在线控制以及通过先进的算法 效率和现代化的计算和混合过程信息技术。把过程控制和生产管理集成在一个系统中。该 密炼机上辅机系统可根据要求进行定制。Key Features 主要特点Mixer feeding system 密炼机上辅机系统密炼机上辅机系统 Suited for mixers of different capacity 适合不同容量的密炼机机 Enhanced compounding mixing quality. It ensures that the Mooney viscosity is within the range of +/_ 4
4、Mooney (with 90% within the range of +/- 3 Mooney). 增强复合混合质量，并保证了它的门尼粘度范围+ / _ 4 穆尼(90% + / - 3 Mooney)的范围内 Improved carbon black dispersion in in rubber compound by at least one grade compared to traditional processes 比传统的工艺改善炭黑分散在橡胶化合物中至少提高一个等级Mixer Feeding System（continued） Auto-batching and mete
5、ring for various forms of raw materials including fine powder, particle and liquid，etc. 自动配料和计量各种形式的原材料包括粉末、颗粒、液体等 Bulk pneumatic conveying system for different packaging types including sack, bag and truck 为不同包装类型包括袋，包和货箱输送系统 Specific requirements on control units (e.g ，brand and model) can be fulf
6、illed upon request. 可以满足特殊要求控制单元（例如品牌和模块)的需要 The control of the feeding system can be synchronized with the matching mixer.喂料控制系统可以与密炼机同步匹配 Remote control and monitoring capability远程控制和监视功能 Higher production efficiency, a minimum of 5% increase compared to traditional processes相比传统的工艺过程 生产效率至少提高 5%P
7、neumatic conveying system气动输送系统气动输送系统Advanced air control technology 一 low energy consumption and minimal material degradation 先进的气动控制技术一低功耗和材料的破坏控制在最小范围内High conveying capacity with long distance长距离输送能力高Material blending 一 good product homogeneity 良好的材料混合均匀性Safe, reliable and environmentally friend
8、ly 安全、可靠、环保Intelligently controlled智能控制Chemical Weighing System 小料称量系统小料称量系统 The Chemical Weighing System enables automatic weighing and distribution of large batches of powder or granular materials for applications in tire manufacturing, rubber/plastic processes, food and pharmaceutical industries.
9、 Automatic and semi-automatic systems can be customized upon request. 物料称量系统能够对大批量的粉末、颗粒等自动称重和分配，在轮胎制造中应用广泛，可 以满足橡胶/塑料制品，应用在橡胶/塑料加工，食品和制药工业等。可根据要求定制自动 和半自动系统。 Key Features 主要特点 Automatic Chemical Weighing System A broad selection of feeders (e.gvibrating，belt, disk and screw types) are available to
10、satisfy various kinds of raw materials 多重输送方式选择， （振动，带，盘和螺旋型）可满足各种原材料 Electric hoists controlled by wireless barcode system, associated with automatic cylinder lockers, ensure filling of materials into the right bins. 采用无线条码系统控制，具有自动物料罐，可确保灌装物料进入正确的仓内。 The RFID scanner records and prints on plastic
11、bags with information including raw material, recipe, operator, and date etc, which provides process control and traceability. RFID 扫描仪记录和打印信息在塑料袋上，包括原材料，配方，操作员，和日期等，提 供了过程控制和可追溯性。Semi-automatic Chemical Weighing System 半自动称量系统半自动称量系统 Auto-positioning and manual weighing mode to provide flexibility
12、in production. 提供自动定位和手动称重两种灵活生产方式 Working with many types of raw materials可多种类型的原材料运行 Door locker and barcode system to prevent filling of the wrong material 通过物料门锁、条形码系统可防止错误的材料填充 Easy operation 操作简单方便Conical twin screw sheeter锥形双螺杆压片机 The Conical Twin Screw Sheeter (TSS) meets the requirement of
13、a wide variety of internal mixers. It extrudes compound sheets in pre-defined sizes. Bestrys TSS can be customized upon request. 锥形双螺杆机（TSS）满足各种的密炼机要求。它可以根据预定义的尺寸挤出复合材料。 百川的锥形双螺杆挤出机可根据要求定制。Key Features 主要特点 Intermeshed cone-shaped design enables material feeding without additional thrusting device a
14、nd thus is energy-efficient. 锥形啮合设计。喂料无需额外的推力装置可以节能。 The inclined positioned screw prevents accumulation of water and oil residues and enables Clean-in-Place（CIP） 倾斜定位螺杆可防止水和油的残留，清洁到位。 Bigger roll diameter provides larger cooling area and is favorable for extruding wide sheets. 辊直径较大提供了更大的散热面积，有利于挤压
15、宽幅胶片。 Feeding volume is automatically regulated to ensure continuous and uniform sheeting 给料量自动调节，确保挤出连续均匀 Both the top and bottom rolls are movable and the stock guide can be disassembled，which makes the maintenance easy and simple. 上下辊可移动、导料装置可以拆卸，使维修方便。 The sensors are precisely selected providin
16、g reliable and comprehensive functionalities. 传感器具有精确可靠的全面综合性能= Conical twin screw sheeter （continued）续）续 锥形双螺杆压片机Screw Type A 螺杆形式 A Compact Structure Economic Cost 结构紧凑，经济成本 Screw Type B Easy Maintenance 维护方便 Screw Type C Compact Structure Optimal Design 紧凑的结构优化设计Specifications 规格ModelXJY S330ZXJY S450ZMixer Capacity (Litre) 密炼机容量（升）270(300) 370(400)Nominal Output (Ton) 产量（吨）1013Mo
