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1、工厂管理运营管理工厂质量评 估报告 工厂管理运营管理工厂质量评 估报告 NON-DOMESTIC AUDIT (e.g. Asia, Middle East, India) QUALITY ASSESSMENT REPORT 工厂质量评估报告工厂质量评估报告 Date 日期: August 20 to 21, 2007Auditor 审核员:Mr Lee Fai Date of Visit 审核日期: Reason for Visit: XInitial/New Facility Audit 新厂审核 审核原因Re-Audit/Follow-up Visit 復审/跟踪访问 Productio
2、n/In-line Surveillance 生產/线上监督 Other _ Type of Manufacturing:Printing 印刷 生产类型Injection Molding 啤塑 Overwrapping 自动包装 Plush (Soft Toy) 毛绒玩具 Die Cast 合金 X Other 其它_密胺餐具_ Supplier 供应商: Blanco Manufacturer 生产商: 昆山统福美耐磁制品有限公司 Location 地址: 中国江苏省昆山市同丰东路号 Telephone:， Fax: ， E-mail: Premium(s) being considere
3、d for manufacture if applicable: 若适用,赠品亦在考虑生产之内: GMI/CPW/Laboratory Attendees 审核方参加者Supplier/Factory Attendees; Titles 工厂参加者/职位 R,GU/厂长 MRS,ZHOU人事经理 General Mills Requirement 要求要求Result 结果结果 Critical Items 严重项目 MEET / DNM Section Minimum Acceptable Percentage 章节最低接受百分比 MEET / DNM Overall Section Sco
4、re (1-6), 87% minimum 整体章节分数(1-6),87%最低 MEET / DNM Overall Section Score (7-10), 88.75% minimum 整体章节分数(7-10),88.75%最低 MEET / DNM SCORING OF ASSESSMENT 评估得分评估得分 章节章节 Minimum accepted (%) 最低接受最低接受(%) % yes Section weighting 章节比重章节比重 Minimum 最少最少 % x weight 比重 Section 1Facility disposition established;
5、 and segregated from production materials? 在加工过程中, 不合格品是否被清楚地标识与处 理并与生产材料区分开？ 4.14Are in-process inspection records available, complete, traceable to production lots, with disposition of acceptance or rejection? 有没有半成品检验记录, 是否完整及可追踪, 并 设有合格与不合格品？ 文件程序没有详细如何从原材料追踪到 成品，也未有确定追踪代码系统。 4.15* Recall Capabi
6、lities/Procedures: Is production identifiable throughout the production process? (e.g. traceability system - inspector should trace at least one final packed box of product through entire production system - all materials should be able to be verified with corresponding batch numbers of raw material
7、s.) 产品召回能力产品召回能力/程序程序:整个生产过程中是否定义生 产工序 整个生产过程中是否定义生 产工序?(例:追踪系统-检查员在整个生产过程中 可至少追踪成品包装箱 1-所有物料应能够追溯 到原料批次) 文件程序没有详细如何从原材料追踪到 成品，也未有确定追踪代码系统。No detail procedure on how to trace the finished product and define the traceability code system. 工厂未能从成品追踪到每一批次原料， 仅可追踪整个订单的原料批次，也无进 行摸拟追踪召回测试。Fty was not able
8、work out the detail information from finished product to raw material. Total71% Quality Systems 质量系统质量系统 YesNoN/AComments IN-PROCESS CONTROL AND TESTING 制程控制与测试制程控制与测试 PAINTING PROCESS 喷油工序喷油工序 4.16 Is the paint used for touch up from the same lot as production? 油漆是否使用同一批型号? 无此类工序 N/A 4.17 Are all p
9、ainted parts painting process properly stored to avoid damage? 所有油漆部件是否恰当存放以防损坏? 无此类工序 N/A 4.18 Are all paints, solvents, spray mask cleaning agents clearly/ properly labeled? 所有油漆/溶剂/喷油模/清洗剂是否清晰标识? 无此类工序 N/A 4.19 Is the painting process controlled by means such as reference samples and Standard Ope
10、rating Procedures? 喷油过程是否用参考办及标准操作程序方法来 控制? 无此类工序 N/A GLUING/SOLVENT BONDING PROCESS 胶水胶水/溶剂粘合工序溶剂粘合工序 4.20 Is the application process well controlled to ensure consistent coverage and application of glue/solvent to pieces being joined? (e.g. automated vs. syringe, stick, etc.) 胶水/溶剂粘合过程较好控制确保一致覆盖及胶
11、 件接合?例:自动与注射,粘合等 无此类工序 N/A 4.21 Are the surfaces to be joined smooth, clean and dry? 表面是否接合得光滑,干净和干燥? 无此类工序 N/A 4.22 If applicable, after the application of the glue, is constant pressure applied until the joint has become dry and hard? 若使用胶水后,是否使用固定压力直到接合处变 干和坚硬? 无此类工序 N/A Quality Systems 质量系统质量系统
12、YesNoN/AComments 4.23 Is additional processing on the joined parts started only after the joint has had ample time to set? 在接合部位有没有其它工序延迟直到接合外有 足够时间来设置? 无此类工序 N/A 4.24 Is the gluing quality process controlled by means such as reference samples and Standard Operating Procedures? 胶水质量过程序是否用参考办及标准操作程序
13、方法来控制? 无此类工序 N/A 4.25 Is there a break open procedure to verify amount of glue or solvent is adequate? 是否有拆开程序检查胶水或溶剂量足够? 无此类工序 N/A 4.26 Are glue and solvents properly labeled? 胶水及溶剂是否适当标识? 无此类工序 N/A INJECTION MOLDING 啤塑啤塑 4.27If re-grind material is used, is the ratio correct as per plastic manufac
14、turer specification? 水口料比例是否正确?跟胶料供应商的规格 N/A 无水口料应用。 4.28Are all molding parameters recorded (cycle time, temperature, pressure)? 记录所有啤塑参数?(周期/温度/压力) 全部参数记录在产品成型卡上。All parameter are record on the product card. 4.29Is the injection molding process quality controlled by means of reference samples and
15、Standard Operating Procedures? 啤塑过程是否用参考办及标准操作程序来控制? 采用首件签办放产程序。Sign samples are available. SONIC WELDING PROCESS 超声工序超声工序 4.30Is there documentation for the welding parameters? (e.g. frequency, hold time, weld time, pressure) 是否记录超声参数?(例:频率/暂放及超声时间/压 力) 无此工序。N/A 4.31Is there any break open inspecti
16、on after the sonic welding process? 超声焊接工序之后是否有检查裂口的情况? 无此工序。N/A Quality Systems 质量系统质量系统 YesNoN/AComments 4.32Is the sonic welding process quality controlled by means of reference samples and Standard Operating Procedures? 是否超声过程用到参考办及标准操作程序来控 制? 无此工序。N/A SCREWING PROCESS 螺丝工序螺丝工序 4.33Are the automatic screwdrivers calibrated (torque)? 自动螺丝批有校准(力矩)吗? 无此工序。N/A 4.34Is there documenta
