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1、双面胶粘贴机构设计摘 要目前，随着国内制造业对自动化的需求越来越大，工业机器人、视觉伺服技术、气动技术也越来越成熟。越来越多的自动化生产设备采用了这些技术。在当今的电子制造业中，由于国内劳动力成本上升的影响和用工困难，企业由劳动密集型向技术密集型转变的需求越来越迫切。在现代企业的实际生产线上，有些产品仍以手工加工为主。然而，由于装配精度要求较高，产品质量和生产效率取决于操作者的熟练程度。同时，雇佣工人的问题对其生产产生了更大的影响。因此，开发自动化设备来缓解目前的问题是迫在眉睫的。本文详细研究了一种基于智能机器人的自动剥胶设备的设计与开发过程。全文包括：设计方案的确定、机械设计的理论研究、机械
2、机构的设计与研究、视觉伺服系统的设计、气动系统的设计、控制系统的设计以及设备的最终组装与调试，并针对问题进行了探讨。设备当前应用的总结。根据工厂双面胶自动粘贴作业的要求，设计了一套双面胶自动粘贴机构。分析了自动双面涂胶机构的硬件结构和控制系统原理。研究了自动双面胶粘贴机构和自动双面胶粘贴机构的控制方法。阐述了双面胶自动粘贴的工作过程。最后，对机构的双面自动粘胶操作进行了分析。实验表明，该机构重复定位精度为（+0.9mm），直线度精度为1.04mm/100mm。本发明提供了一种自动双面粘胶装置，包括：控制器；带有工作台的工作台和工作台；工作台上设有工件夹具和工件夹具；工件夹具和控制器电连接；与双
3、面胶粘合的工件夹具为C。工作台上设有机械臂和机械臂，机械臂与控制器电连接，机械臂具有抓握功能。取头，抓取头伸向工件夹具的上部；粘带机构、粘带机构的按钮、安装架和粘带部件，粘带部件安装在安装架上，安装架固定连接部件，抓取头抓取连接部件抓取部，抓取头抓取连接部，打开粘带部件挂钩控制器的电气连接。本发明的技术方案可以解决现有技术中双面胶生产效率低、生产质量差的问题。论文各部分的研究内容如下：（1）设计方案的确定基于对产品现有工艺的分析，确定了生产过程中的作用链，通过分解作用链确定了相关机构的设计方案，并根据应用要求给出了控制系统的设计方案。（2）机械设计理论研究完成了设备两个主要运动单元的运动学和动
4、力学分析，为后续设计提供了理论参考。（3）机械结构的设计与研究主要集中在设备底座、翻转机构、剥皮台、机械手爪、送料机构等关键设计参数上。（4）视觉伺服系统是为视觉伺服系统而设计的。研究了系统的硬件组成、视觉标定和目标定位。（5）气动系统的设计绘制了气动系统的气动回路原理图，并根据实际应用需要完成相关气动元件的选型。（6）控制系统的设计绘制了系统的控制原理图，研究了控制端口的分布，编制了控制程序。（7）设备的组装调试研究了设备的组装工艺，给出了相关的试验数据。（8）总结和展望设备的使用现状，提出设备改进建议。基于智能机器人的自动剥胶设备具有生产效率高、污染小、产品合格率高等特点。主体设计能满足目
5、前实际生产需要。因此，本文的研究内容对同类设备的设计具有一定的参考价值。关键词：双面胶自动粘贴机构；PLC控制Design of double-sided adhesive mechanismAbsrtactAt present, with the increasing demand for automation in domestic manufacturing industry, industrial robots, visual servo technology and pneumatic technology are becoming more and more mature. Mor
6、e and more automatic production equipments adopt these technologies. In todays electronic manufacturing industry, due to the impact of rising domestic labor costs and labor difficulties, the need for enterprises to change from labor-intensive to technology-intensive is becoming more and more urgent.
7、In the actual production line of modern enterprises, some products are still mainly manually processed. However, due to the high requirement of assembly accuracy, product quality and production efficiency depend on the operators proficiency. At the same time, the problem of employing workers has a g
8、reater impact on its production. Therefore, it is urgent to develop automation equipment to alleviate the current problems.In this paper, the design and development process of an automatic rubber stripping equipment based on intelligent robot is studied in detail. The full text includes: the determi
9、nation of design scheme, the theoretical research of mechanical design, the design and research of mechanical mechanism, the design of visual servo system, the design of pneumatic system, the design of control system and the final assembly and debugging of equipment. Summary of current application o
10、f equipment.According to the requirement of double-sided glue automatic pasting operation in factories, a set of double-sided glue automatic pasting mechanism was designed. The hardware structure and control system principle of automatic double-sided gluing mechanism are analyzed. The control method
11、s of automatic double-sided adhesive mechanism and automatic double-sided adhesive mechanism were studied. The working process of double-sided adhesive automatic pasting was described. Finally, the double-sided automatic viscose operation of the mechanism is analyzed. Experiments show that the repet
12、itive positioning accuracy of the mechanism is (+0.9mm) and the straightness accuracy is 1.04mm/100mm. The invention provides an automatic double-sided viscose device, which comprises a controller, a worktable with a worktable, a workpiece fixture and a workpiece fixture on the worktable, an electri
13、cal connection between the workpiece fixture and the controller, and a workpiece fixture bonded with the double-sided adhesive as C. The worktable is equipped with a manipulator and a manipulator, which is electrically connected with the controller. The manipulator has grasping function. The graspin
14、g head extends to the upper part of the workpiece fixture; the buttons, mounting frame and tape parts of the tape mechanism, the buttons of the tape mechanism, the mounting frame and the tape parts are installed on the mounting frame; the mounting frame fixes the connecting parts; the grasping head
15、grasps the connecting parts; the grasping head grasps the connecting parts; and the electric connection of the hook controller of the tape parts is opened. The technical scheme of the invention can solve the problems of low production efficiency and poor production quality of the double-sided adhesi
16、ve in the prior art.The research contents of each part of the paper are as follows:(1) The design scheme is based on the analysis of the existing process of the product, the action chain in the production process is determined, and the design scheme of the relevant mechanism is determined by decomposing the action chain, and the design scheme of the control system is given according to the application requirements.(2) The kinematics and d
