静止设备安装方案 static equipment installation procedure.doc

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1、SCC CNCEC 土耳其天然气项目静止设备 施工方案目录1 编制依据12 工程概况23 施工技术方案44 施工准备55 设备安装76 设备的二次灌浆97 附属构件、附件与内件的安装99 大型设备吊装人员组织体系图1110 安全技术措施1111 施工工机具一览表1212. 施工措施用料计划1313 施工所需劳动力一览表141 编制依据 reference1.1 设备安装图纸(中国天辰工程有限公司提供的施工图纸)drawings of equipment installation( provided by TCC)1.2 机械设备安装工程施工及验收通用规范(GB50231-2009)Constr

2、uction and general acceptance specification for mechanism equipment installation 1.3 中低压化工设备施工及验收规范(HGJ209-1983)construction and acceptance specification for medium or low pressure chemical equipment 1.4 化工塔类设备施工及验收规范(HGJ211-1985)construction and acceptance specification for chemical tower equipment

3、 1.5 石油化工换热设备施工及验收规范(SH3532-2005)construction and acceptance specification for petrochemical exchangers 1.6 现场设备、工业管道焊接工程施工及验收规范(GB50683-2011)welding construction and acceptance specification for field equipment and industrial pipe 1.7 施工现场临时用电安全技术规范(JGJ462005)security specification of temporary uti

4、lization of electric power on construction site2 工程概况 project overview2.1 Project name:Tuz Gl Underground Natural Gas Storage Project2.2 工程参建相关单位:Relevant units jointing into the project 建设单位: Development organization 设计单位design unit:中国天辰工程有限公司 TCC施工单位construction unit:中国化学工程第六建设有限公司SCC CNCEC3 施工技术方

5、案 technical scheme of construction3.1 施工方法 construction methods设备一般采用吊车就位,对于安装位置不宜用吊车的设备,采用卷扬机或倒链就位,安装顺序应结合钢结构的施工程序进行。Crane is generally used to position equipment. Windlass or chain fall shall be adopted in position that crane is not suitable. Installing sequence shall comply with construction proc

6、edure of steel structure. 图纸会审 joint checkup on drawings 3.2 安装在混凝土基础上的设备安装程序:Installation procedure of equipment on concrete foundation 方案编制 project programming工机具准备 instrument preparation设备就位及找正,找平 equipment positioning, leveling and alignment设备基础处理 treatment for equipment foundation设备验收equipment

7、acceptance基础验收foundation acceptance二次找正 secondary alignment二次灌浆 secondary grouting地脚螺栓孔灌浆 grouting of anchor bolt holes设备操作平台,支架,附件安装 installation of operating stage, bearer and accessory of equipment内件安装 installation of internal parts检查封闭 inspection and sealing交工验收 submission and acceptance4 施工准备 p

8、reparation for construction4.1 施工技术准备 preparation for construction technology4.1.1 参加由建设单位组织的四方(设计单位,建设单位,监理单位,施工单位)图纸会审,并做好记录。Contractor shall take part in the joint checkup conducted by development organization, joined by design unit, supervision unit and construction unit and keep proper record.4

9、.1.2 编制并报审施工方案,施工前对施工人员进行详细的技术交底。Construction scheme shall be compiled and reported to the authority. Construction personnel shall subject to technical clarification before construction.4.1.3 组织施工人员认真熟悉图纸,施工方案,技术资料和安全技术措施。Construction personnel shall be organized to acquaint drawings, construction s

10、cheme, technical document and security technique measures.4.2 施工现场准备 preparation of construction site4.2.1 施工现场应符合施工技术方案的要求,施工现场应平整,基础周围不得积水,供电、供水系统的布置,应符合安全技术规程的规定。Construction site shall be in accordance to technical scheme of construction. The site shall be leveled. There is no hydrop surrounding

11、 the fundament. The disposal of electric and water system shall comply with security technique specification. 4.2.2 工装设施准备 tooling facilities preparation施工应配备下列工装设施,并应满足施工工艺的要求。The following tooling facilities shall be provided for construction, complying with construction process.-吊装施工机具和脚手架、梯子;Lif

12、ting implement, scaffold and ladder-工装卡具、胎具及临时支架;Fixtures, clamping and temporary bearer-焊接防护设施;welding protective facilities-检测工具。Test tool4.2.5 基础验收。Fundamental acceptance1、 基础施工单位应提供基础测量记录及其它施工技术资料;基础上应明显的画出标高基准、纵横中心线,相应的建筑物上的应标有坐标轴线;设计要求作沉降观测的设备基础应有沉降观测水准点。设备基础外管尺寸允许偏差见附表3 Civil construction uni

13、t shall offer measure record of fundation and other construction technique documents. The foundation shall be clearly marked with elevation datum line and longitudinal and latitudinal center lines. The allowable deviation for outer pipe size of equipment foundation please see table 3.附表3 设备基础的允许偏差 a

14、llowable deviation for equipment foundation dimension 项次itme偏差名称 description允许偏差值(毫米)allowable deviation (mm)1基础坐标位置(纵、横轴线)Foundation coordinate position (longitudinal and latitudinal axial line)202基础各不同片面的标高Elevation of different locations of foundation0 203基础上平面外形尺寸 plane dimension on fundation凸台上

15、平面外形尺寸 convax dimension凹穴尺寸 concave dimension2020+204基础上平面的不水平度(包括地坪上需安设备的部分)unlevelness of plane on foundation (including the section requiring to install equipment) 每米per meter全长 total length5105竖向偏差:vertical deviation每米 per meter全高 total height 5206预埋地脚螺栓:embedded anchor bolt标高(顶端)elevation(top)中心距(在根部和顶部两处测量)center distance (measured on both root and top) +20 027预留地脚螺栓孔:preformed hole for anchor bolt中心位置 center 深度 depth孔壁铅垂度

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