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1、Projectname,partnameESI CompanyReported by:When: Version:PartthumbnailAlec.LuoENGMay18,2013DFMreport(PCFPhase)SummaryofopeningcriticalissuesLast Filename (version) Related aspects Issue description Proposal Closed (date)GatesolutionPartreleasedAgreed product feasibility (tobesigned) name Comments da
2、teDFMSupplier(Moldmaker)moldengineer(NPI)21:Status p.Summaryofopeningcriticalissues 22:Tableofcontent 33:InformationInputA:Geometryreceived 4B:Preliminarymaterialdecision 5C:Preliminaryvisualsurfacesrequirement 6D:Assemblyrelationship 74:outputmoldingstudyE1:proposedmoldingsolutionforsinglepart. 8E2
3、:Conclusionaboutcurrentwallthicknessdesign 95:Output moldconstructionstudyF1:proposedsequenceofsurfacesreleased 10F2: Conclusionaboutmoldconstructionofcurrentdesign 116:Postscript3A:Geometryreceived(updated3D)productoverview(size&appearance,features)Input4B:PreliminarymaterialdecisionInputItem 1stsh
4、ot 2ndshot(ifneeded)1 Resinfamilyname 2 Tradename 3 Resinmanufacturer 4 Additives(glass,mineral,etc.) 5 Recommendedshrinkagerate(range) 6 IndexofMeltFlow g/min 7 RecommendedMelttemperature C 8 RecommendedMoldtemperature C 9 SpecificGravity(density) 10 Color/transparency 11 Micro-Structure12 Othercha
5、racter 5C:PreliminaryvisualsurfacesrequirementInput6InputInformationInputD:Assemblyrelationship:showpicturesaboutthisparttoassemblywithwhichpartsintheproduct.7Proposal agreed by Name: OK/NOK comments Date(yyyymmdd)moldengineerproductdesigner(MDD)Proposal properly implemented or notcheckbysupplier OK
6、/NOK Filename dateE1:proposedmoldingsolutionforsinglepart(proposedgateposition,method&size,runner)+(currentwallthicknessdistribution)8E2:ConclusionaboutcurrentwallthicknessdesignProposal agreed by Name: OK/NOK Comments Date(yyyymmdd)moldengineerproductdesigner(MDD)Proposal properly implemented or no
7、tcheckbysupplier OK/NOK Filename 9F1:proposedsequenceofsurfacesreleased(includingproposedpartinglines.)agreed by Name: AgreeOrdisagree comments Date(yyyymmdd)moldengineer 10agreed by Name: AgreeOrdisagree comments Date(yyyymmdd)moldengineerproductdesigner(MDD)F2:conclusionaboutmoldconstructionofcurr
8、entdesign11ThisreportshouldnotbeusedaccordinglyformoldmakingonceanyinformationinputremarkedinsegmentsA,B,CDchanged.Note:12CriticalIssuesDefinitionapproachingmilestonesPCF1:gatesolution(gateposition,method)Cannotgetanagreementongatesolution,stillneedalignmentdiscussion,becauseofanypotentialoptionsofg
9、atesolutionsmightresultinvisualaffectormoldingdifficulty.2:gotreasonableandfeasiblesolutionforapartreleased.(sequenceofsurfacesreleased,partinglines,undercuts&ejecting,)wewillsaythereisacriticalissueleavingwithapartsPCFfilewhen:Cannotgetanagreementongate,stillneedalignmentdiscussion,becauseofanypotentialoptionsofpartreleasedmightresultinmoldconstructionormanufacturingproblem.moldingmold13END
