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1、HORA Turbine Bypass System7a6520f91a0bb22aa64f4e15e7e8f94c.pdf Seite 1 von 15 汽轮机旁路HORA Turbine Bypass System7a6520f91a0bb22aa64f4e15e7e8f94c.pdf Seite 2 von 15 Application 应用A turbine bypass system permits operation of the boiler independently from the steam turbine during start-up, commissioning,
2、turbine trip (shut down) and load alternations. It gives a higherplant availability and operational flexibility over all different operating conditions. The start-uptime under cold, warm and hot conditions superhot is reduced. Keeping the thermal transient in the boiler to a minimum continuous flow
3、through superheater and reheater (maintained tube cooling) must be provided and the pressure during the entire start-up has to be controlled. Aturbine bypass system is in operation until desired steam conditions from metal temperaturesof rotor and casing of the turbine are matched. This method reduc
4、es the solid particle erosionto the turbine also, since the loss of material from the boiler internals most likely occurs during start-up. After a load rejection of the turbine the bypass valves operate the boiler at anoptimal standby load and avoid a boiler trip. They equal the difference between t
5、he steamgenerator and the turbine flow. It is a big advantage that commissioning of the boiler can becarried out totally independent of the turbine. Boiler trials that are usual when commissioning the firing system are performed without stressing the turbine unnecessarily.汽轮机在启动，试运行，运行和调峰运行阶段，旁路系统能够
6、使锅炉独立于汽轮机单独运行。在不同的工艺条件下，它显示了更高的实用性和运转时的灵活及适应性。在冷态，温态,热态和极热的状态下，缩短了系统启动的时间。维持最小的流量的持续通过过热器和再热器，防止再热器的干烧及冷却其管路,使他们不过热 ，在整个启动过程中, 通过控制压力和温度顺利启动系统。汽轮机旁路系统的另外一个目的是匹配汽轮机缸体及转子等金属材料与相应的蒸气温度相互适应和匹配. 同时减少在启动阶段锅炉中的金属颗粒对汽轮机的侵蚀与破坏作用.在甩负荷的情况下, 实现停机不停炉的目的 .以下待查当汽轮机出现抑制负载时，旁路的阀门控制锅炉处在一个最理想的备用负载，同样也避免了锅炉跳闸。它们平衡了蒸汽发电
7、机和汽轮机流动之间的差异。这是一个大的优点对于汽轮机中的锅炉试运行时能够完全的独立运转。锅炉的试用在运行不对汽轮机产生不必要的应力的点火系统的试运转中是很平常的。HORA Turbine Bypass System7a6520f91a0bb22aa64f4e15e7e8f94c.pdf Seite 3 von 15 The HP-bypass valve is sized for 100% steam capacity of the boiler to reduce the pressure旁路阀门适用于锅炉里 100蒸汽流量。integrated with desuperheating (P
8、RDS) to cold reheat conditions. It has to protect the live它保护了正常状况下的蒸汽管道系统。steam piping system. If there is no reheater the steam has to be conditioned down to如果没有再热器，蒸汽可以通过旁路阀降低到冷凝器可以接受的状态。acceptable condenser levels. The valve can operate as an safety valve with the necessary（当旁路阀门容量大于锅炉出力的 70以上时）
9、阀门可以作为安全阀门运行并必须配有快开快关装置。fast opening devices. With those fast acting actuators the lifting of the spring loaded safety valves with the associated seat maintenance can be avoided and energy and water keep in 配有快速作用的执行器，可以避免安全阀启动。the water-steam-circle. HORA Turbine Bypass System7a6520f91a0bb22aa64f4e
10、15e7e8f94c.pdf Seite 4 von 15 The IP(HRH)/ LP-bypass valves are typically used to divert the steam away from the turbine to 低旁阀门是准确的用于转移蒸汽从汽轮机到冷凝器。the condenser. They have to protect the reheat piping system. A fast closing device for它们必须保护再热管道系统。condenser protection during transient operating perio
11、ds is also integrated. Due to the radical一个用于在运行周期的瞬变过程中保护冷凝器的快关装置同时也被安装。increase in the specific volume of the steam it is often necessary to use a dump tube由于蒸汽的特殊容量根本的增长，一个作为最后减压的顺流倾斜管道是必需的，它是为了在旁downstream as a final pressure reduction to get a higher backpressure after the bypass valve.路阀门后得到一个
12、较高的反向压力。The size of the valve can be minimized.阀门的尺寸可以减到最小。In combined heat and power plants bypass valves are required to deliver steam with exact在电热相结合的工厂里，旁路阀门用于将严格的温度和压力条件下的蒸汽输送到处理工序。 temperature and pressure to the process (e.g. paper mills). Because of the different steam例如造纸厂。因为不同的蒸汽需要从不同数量的高
13、低旁路系统中获得 range draws。demands the range draws from a various number of HP to LP bypass systems. In case of aback pressure turbine trip the process steam has to be produced over the PRDS.在反向压力汽轮机跳闸情况中，作用蒸汽是跳过 PRDS 产生的。Control concept 控制原理For normal bypass operation, no extraordinary demands are made o
14、n opening and closing在正常旁路运行中，没有特别的要求对于启动和关闭的时间。times. The temperature after a HP bypass valve is used as control signal for the spray water高旁阀门的阀后温度作为控制信号对喷水调节阀进行调节。control valve. To operate the PRDS as a safety valve at a turbine trip HORA recommends a在汽轮机跳闸时运行 PRDS 作为一个安全阀，HORA 推荐在控制回到温度传感器之前使“fe
15、ed forward” signal before the control goes back to the temperature sensors. This is due to用 “ 提前给水”的信号。the loss of control of the spray water valve because it cannot follow the fast opening of the这是用于解决减温水调节阀失去控制，因为它不能足够精确的随 PRDS 中的快开装置去保证在PRDS closely enough to keep the downstream temperature withi
16、n normal operating limits.正常运行限制中的顺流温度。Too much unevaporated water or too little water leads to errors in the temperature readings. 太多的未蒸发的减温水或太少的减温水导致在读取温度出现错误。Therefore at first a heat balance calculation of the steam conditions and the valve position of所以根据通过温度传感器的控制，在一开始一个对蒸汽条件中的热平衡计算和旁路阀门的阀门the bypass valve determine the required water amount and related valve position followed by HORA Turbine Bypass System7a6520f91a0bb22aa64f4e15e7e8f94c.pdf Seite 5 von 15
