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1、HYDJ10/8 型液压倒绳机HYDJ-10/8 Hydraulic drill line reel使 用 说 明 书Operation instruction宝鸡石油机械厂（宝石集团）Baoji petroleum machinery manufacture plant宝鸡通华石油设备制造有限公司Baoji Tonghua petroleum machinery manufacture Ltd总经理 General Manager： 代 军 Dai Jun厂 址： 陕西省宝鸡市东风路 2 号Address：2Dongfeng Road， Baoji， Shaanxi，P.R.C电 话 Tel
2、：（0917）3462538 3462552邮 编 Postcode： 721002钢丝绳倒绳机讲义2一、 钢丝绳倒绳机的用途一、The function of hydraulic drill line reel本机主要是用来完成石油钻机用钢丝绳收、放的一种专用设备。使用该设备可以实现收、放钢丝绳作业的机械化，提高工作效率、缩短钻井准备时间，减轻操作工人的劳动强度，并保证钢丝绳不扭曲、不打卷，始终处于自然状态，从而防止钢丝绳扭断股和乱绳的发生。The drill line reel is a type of device used for reel or release drill line
3、and storage drill line. This device can be realized mechanical operation that reel or release drill line，and promote working efficacy and save time of drilling preparing，and reduce strength of roughneck working. This device can sure that drill line is not distorted and winding，and make line is natur
4、ally status， thereby protect that drill line is not happen break wires and distort or winding.HYDJ10/8 型液压驱动倒绳机和其它同类倒绳机相比输出扭矩大，运转平衡、无级调速、承载能力大，适用范围广的特点。Type HYDJ-10/8 hydraulic driven drill line reel compare with other types， it has larger output torque and running smoothly and no grade speed adjust
5、ed and the bigger capacity of loading and width suitable range.该机主要用途：This device main function is as follows：1、 石油钻采设备钢丝绳的收绳和放绳；1、Oil drill and production equipment drill line reel or release；2、 同时用两台机械配合，可实现钢丝绳的倒绳作业；2、 It can be realized reel line rearrange form one barrel to another barrel with t
6、wo these devices；3、 可用于大型电缆、电线的收线、放线。3、 It is suited large size electrical cable， wire reel or release.二、结构特点二、Structure feature液压倒绳机操作简单，使用方便，工作可靠，便于维修。其结构特点如附图Hydraulic driven drill line reel can be ease 钢丝绳倒绳机讲义3operation，convenience to use，Working reliable，and maintenance convenience. The outlin
7、e feature show in attached drawing.三、主要技术参数三、Main technical data型 号 Type： HYDJ10/8 型绳轮最大直径 The O.D of reel drum： 1900mm 绳轮最大宽度 The width of reel drum： 1200mm最大承重 Max loading weight： 8000kg自 重 Weight： 1278kg无级调速范围 Speed range： 0.815.9 r/min最大输出扭矩 Max output torque： 10KN.M液压系统额定压力 Rating pressure of h
8、ydraulic system： 16Mpa排 量 Oil flow： 80L/min液压管 Hydraulic pressure pipe： 进油接口 inlet NPT3/4出油接口 Outlet NPT1四、安装 Installationa) 倒绳机在使用时必须将其安放在平整可靠的地基上，以免受力过大而发生危机。a) HYDJ-10/8 hydraulic driven drill line reel should install on plan rigid base to avoid the dangerous when it suffer large large loading st
9、rength. b) 扳动枪栓式手柄，使插入钢丝绳盘中的两个销轴缩回，再拨出轴两端支承座上的两个档销，将芯轴向上取出。松动紧定螺钉，取下限位套和一个衬套，把芯轴穿入钢丝绳盘孔中。b) Operate the gun type manual handle to draw out two pins from insert in line reel side plate, then draw out other two pins from supporting of shaft two sides. Then draw out center shaft up. Release bolts, take
10、 out a bottom limits casing and a casing, make center shaft go through hole of drill line barrel. c) 装上衬套和限位套，拧紧紧定螺钉，并用螺母锁紧，使芯轴在绳轮孔中定位，然后将绳轮和芯轴整体吊装在原来的两个支承座上，再装入两个档销。扳动枪栓式手柄，使拨销插入钢丝绳轮盘中。钢丝绳倒绳机讲义4拆卸钢丝绳轮与上述装时相反。d) Install an upper casing and a limits casing, screw bolts tighten, and make up nuts tight
11、en, then let center shaft locate in hole of line drum, then make line drum and center shaft integrated lift to original supporting. Then install two pins. Operate the gun type manual handle to make poke pin insert the line drum.Un-installation line drum is opposites with above statement. 五、操作规程五、 Op
12、eration procedure1） 收绳和放绳，改变手动换向阀的位置即可改变运转方向。1） Reel and release drill line， change direction of changing valve position can be changed the direction of motion.2） 钢丝绳倒绳，须对钢丝绳检验时进行倒绳作业。这时可用两台绳机，一个放绳，一个收绳。2） When reel line rearrange， if check the drill line， it should use two device， one use for reel
13、line， the other use for release line.六、保养维护及注意事项六、Maintenance and notification 1） 使用前应向各齿面涂石墨钙基润滑脂，向油杯内注润滑脂，工作前应将油杯盖拧入两扣，向油套内注入 30 号机油，保持大齿轮滑动轴承有良好的润滑状态。1）Add lead-cadmium base grease on each gear teeth， put grease to greases nozzle， tight two threads before working， and pour No.30 oil to oil casing
14、， keep large gear get lubricate well. 2） 倒绳机长期停用时，工作前应按要求润滑后空运转 35 分钟，无异常现象再投入作业。2）When it not use in long term， the device should running 35 minutes with no load after lubricate. It can be start working when it is no phenomena.3）转着的齿轮不可靠近，以免伤人，谨防液压泄漏，经常巡回检查，发现问题，及时处理。3） Dont close and touch running
15、 gear to avoid injure， prevent leakage hydraulic oil， and make sure and check device regularity， 钢丝绳倒绳机讲义5deal with on time if find any problem.七、液压系统用密封件 Hydraulic system seal-parts list组合密封垫 Assembly sealing gasket22 （JB98277） O 型圈 O-ring 303.1 （GB123576）O 型圈 O-ring 242.4 （GB123576）O 型圈 O-ring 202.4 （GB123576）
