库存管理系统 - 一种生产要素同时规划与生产模式备件

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1、库存管理系统 - 一种生产要素同时规划与生产模式备件彼得亚雷 Cyplik,安斯基哈达什物流系统部波兹南物流学院Estkowskiego 6 街 61-755 Poznan,波兰Abstract-This paper presents, proposed by the authors, application classical models of stock replenishment in production planning model with simultaneous production of identical components for the need of own as

2、sembly and as spare parts in machine industry plants. The goal of the thesis was to elaborate a production planning model which would allow to combine all demand sources within one production schedule and to decrease spare parts stock with simultaneous production of identical components (spare parts

3、, subassemblies) for the need of own assembly and as spare parts. The proposed production planning model has been based on the classical stock management theory and material requirement planning methods. It results in merging production management and stock management in a one coherent material flow

4、 management system. The research was done in GRUNDFOS POMPY Ltd. Company. RUNDFOS is one of the biggest pump producers in the world. The model has been verified through its implementation and resulted in a decrease of spare parts stock by nearly 50%.摘要,本文提出了作者,同时应用规划与生产相同成分的自己的组装需要及在机械工业设备备件的库存补货模型古

5、典模型的生产。该论文的目标是制定生产规划模型,允许在一个结合生产计划,所有的需求来源,并减少与生产相同成分的同时库存备件(零件,组件的自己组装的需要)和备件。拟议的生产规划模型,基于传统库存管理的理论和物料需求计划方法。在合并在一个连贯的物质流管理系统的生产管理和库存管理,它的结果。该研究是在格兰富 POMPY有限公司公司。 RUNDFOS 是世界上最大的泵生产商之一。该模型已核实通过实施该计划和今后一个备件库存减少,导致了近 50。I. INTRODUCTION一,导言The material requirement planning at the beginning of its exis

6、tence was treated as alternative of standard methods of stock management. The evidence of it can be the definition in “Terminology in Logistics” European Logistics Association 9, which material requirement planning in stock planning and management describes as the approach to stock planning and mana

7、gement based on two logistics activities:在其存在的物料需求计划开始就被视为对库存管理的标准方法的选择。在这方面的证据可以成为“的定义,物流术语”欧洲物流协会9,其中库存物料需求计划的规划和管理形容为股票的规划和管理办法的两个物流活动为基础:1) The simulation of future stock quantity done on the basis of the currant stock level and anticipated demand or scheduled changes of stock level.2) Calculati

8、ng the material and goods requirement on a lower level on the basis of product structure. These two activities are taken repeatedly on each level of theproduct complexity. In this way the entire material requirement is defined on the basis of the final product demand. In the previous issues of the d

9、ictionary this definition of material requirement planning preceded the one which in the recent issue is listed as first. Another evidence of such approach to the idea of materialrequirement planning is a classic book by O. Wrigh “Production and inventory management in the computer age”. The publica

10、tion of this book, in fact, introduced the theory of material requirement planning, preparing the ground for another classic book by J. Orlicki. 81) 未来股票对葡萄干库存水平和预期的需求或库存水平变化的基础上进行预定量的模拟。2)计算就关于产品结构的基础上低层次的物质和物品的要求。这两项活动是采取反复的每个级别产品的复杂性。在这整个物质的要求是对最终产品需求的基础上确定的方式。之前,在词典的这种材料的规划需求定义上的问题之一,在最近的问题是第一家上

11、市。这种做法的另一个对证据材料的想法需求计划是一个由澳蓣经典著作“生产和库存管理计算机时代”。这本书的出版,事实上,介绍了物料需求规划理论,准备再由 J. Orlicki 经典书的理由。 8II. THE ASSUMPTIONS OF THE PRODUCTION PLANNING MODEL:二。生产规划模型的假设:The production planning model with simultaneous production of identical components for the need of own assembly and as spare parts should be

12、 inseparable with the model of stock determining in machine industry plants. This means that there is a mutual correlation between the method of production and the adopted system of stock replenishment. It is particularly crucial in plants with the developed distribution network of final products. T

13、he adopted system of stock replenishment in the links situated the closest to the client is strictly connected with sales planning, which in turn influences the production planning directly. The purpose of working out the model was to reduce the level of goods on hand, thus it was justified to reorg

14、anize the process of stock replenishment in their decoupling point. Accurately determined time and size of the order in this point reflects in working out such a production planning which meets the expectations that were assumed in the purpose.The basic assumptions of the model include:与同时生产的需要自己组装部

15、件和相同的生产规划模型的零件应与在机械工业厂房模型确定的股票是分不开的。这意味着,这两者之间的生产方法和股票采用的制度,相互补充的关系。这是特别重要的植物与最终产品的开发销售网络。补充的股票位于通过向客户联系最密切的联系制度,严格的销售计划,这反过来又影响了生产计划直接。在制定该模型的目的是降低产品手头的水平,因而是合理的重组在其解耦点的库存补充过程。准确地确定时间,在这一点订单规模,开展这项生产计划,满足了那所期望的目的,承担的工作体现。该模型的基本假设包括1) The production planning is done based on the material requirement

16、 planning method and is computer supported. The method of material requirement planning is applied to production planning from the moment of generating spare parts requirement in the decoupling point.2) The spare parts demand is treated as independent demand. Repeated production aimed at a diverse group of receivers is assumed. The producer has a limited influence on the final products users, thats why the failure of particular parts take place at random.3) The spare parts stoc

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