西门子贴片机常见错误及解决方法

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1、1 The Most Frequent Error Messages Involving theRevolver Head(包括旋转轴在内的经常性错误)1.1 0008 RV/D axis: target position not reached(目标位置未到达)In case of errors on only one segment: 1Cause: Sleeve, segment or incremental disk is contaminated; sleeve turns sluggishly in thesegment.原因:吸嘴光栅盘,段或增加的盘站被污染,吸嘴光栅盘在盘站上旋

2、转缓慢。Remedy: Exchange sleeve for one that has been cleaned and clean the segment. 方法:将已经清洁干净的重新换上。In case of errors on a number of segments:Cause: O-ring of DP-station defective or contaminated原因:DP轴上的O形圈被污染或有损坏;Remedy: Clean or, if necessary, exchange O-ring of the DP-station 1方法:清洁,如果需要,更换DP轴O形圈。Ca

3、use: DP-station defective 原因:DP轴损坏Remedy: Exchange DP-station 1方法:更换DPCause: DP station is not functioning原因:DP轴功能没有实现Remedy: 1方法: Check that the connectors are seated securely (and ensure that the cables are laidcorrectly) 检查连接器连接是否安全固定(确保连线正确安装) Exchange DP station (exchanged turning stations whic

4、h turn out not to be faulty must beexchanged back again). 更换DPCause: The scanning unit on the turning station is faulty 扫描系统(照相机)在旋转处出错。Remedy: Exchange the scanning unit 1方法:更换扫描系统1Immediately after exchanging the head or removing the star: 1Cause: Incorrect zero point correction of the star原因:修正后的

5、STAR轴零点位置错误。Remedy: Check zero point correction of the star and re-adjust if necessary.方法:检查零点位置是否正确,并且需要时,加以调整。0038 S-axis: required position not reachedS轴需要达到的位置未达到Cause: Star jams or gets hung up. Valve sleeve sluggish or not in the correct end position inthe valve chamber.原因:S轴的运动受到拖延。电磁阀反应迟缓或则阀

6、门的顶点位置不正确。Remedy: Push valve sleeve to stop. Exchange sluggish valve sleeve and, if necessary, cleanthe valve chamber. 1方法:推压式水阀塞住。更换,若有需要,清洁阀门内部。Cause: Star hard to turn. Star brake contaminated.原因:闸门有脏物。Remedy: Clean and lightly grease the star brake. 1方法:清洁并且在上面轻轻涂上防护油。Cause: Sleeve not engaged.轴

7、不能使用。Remedy: Make certain that sleeve correctly seated. 方法:确定其是否正确固定。11Cause: Components in the circular guide.元件总是循环动作Remedy: Remove components. 方法:移开元件。11Cause: Star motor defective.星型马达损坏Remedy: Exchange star motor. 方法:更换星型马达。11Cause: Mechanical defect in Z-axis. Mechanical transitions from circu

8、lar guide to the jaw(catch) are out of adjustment.在Z轴上运动的过失造成。Remedy: Check mechanics of the Z-axis. Check by Service personnel; if necessary, exchangethe head. 方法:检查Z 轴,若有必要,通过服务人员检查,更换旋转头。1 Flow diagram 生产过程图解:1.3 95 Fiducial missing in position recognition 基准点位置不识别Machine error 0机器错误0Possible cau

9、ses 可能导致的原因_ The PCB clearance on the PCB conveyor is too great 在PCB传送轨道上放的PCB板太大。_ The PCB was inserted incorrectly PCB放入不正确_ The PCB fiducial is dirty PCB的基准点脏了。 Check position of PCB on conveyor 检查传送轨道上PCB的位置_ Open the protective cover 打开安全防护盖;_ Check the position of the PCB 检查PCB 的位置;_ Place the

10、 PCB on the input belt 将PCB放在传送轨道上;_ Close the protective cover 关上安全防护盖;_ Press the Start button 按下启动按钮;_In the Main view, click on the PCB transport icon. 在主菜单中点击PCB传送图标。_In the PCB transport menu, click on the Transport functions icon. 在PCB传送菜单中,点击传送功能图标_ using the Transport functions menu, transp

11、ort the PCB to the center belt 用传送功能将PCB传送到皮带中间Correct conveyor width 修正轨道宽度In the Main view, click on the PCB transport icon 在主菜单中点击PCB传送图标。In the PCB transport menu, click on the Conveyor width icon 在PCB传送菜单中,点击轨道宽度图标Use the Conveyor width menu to reduce the width of the conveyor在轨道宽度菜单中,调整轨道宽度Cli

12、ck on the Main view icon 点击主菜单图标Clean the PCB fiducial_ Open the protective cover 打开安全防护盖_ Remove the PCB and check the fiducial 移开PCB并检查基准点_ Carefully clean any oxidated fiducials with a fibreglass pin 用针小心清洁被氧化的基准点_ Make sure that the surface of the PCB is clean. 确定PCB表面已经被清洁干净_ Place PCB on the i

13、nput belt 将PCB放在传送口_ Close the protective cover 关上安全防护门_ Press the Start button 按下启动开关_ Use the Transport functions menu to transport the PCB on the center belt (see above)用传送功能将PCB传送到轨道中间位置。1.4 229 The input conveyor sensor is not covered 输入传送感应器没起作用Conveyor error 传送错误Possible causes 可能导致原因_ Compon

14、ents are jammed in the conveyor or drive belt 元件在传送中或驱动带上被堵塞_ The PCB is jammed on the PCB conveyor PCB在传送中被堵塞_ The sonar proximity switch has moved or is defective 传感器被移动或则损坏_ The sonar proximity switch on the input belt of the next station has moved or is defective.0在输入口下一个的传感器被移动或则损坏Remove jammed

15、 component 0移开堵塞元件_ Press the Stop button 按下停止按钮_ Open the protective cover 打开安全防护盖_ Check the conveyor and remove any jammed components 检查轨道并且移开堵塞元件_ Close the protective cover 关上安全防护盖_ Press the Start button 按下启动按钮Correct conveyor width 正确设置轨道宽度In the Main view, click on the PCB transport icon 在主菜

16、单中点击PCB传送图标。In the PCB transport menu, click on the Conveyor width icon 在PCB传送菜单中,点击轨道宽度图标Use the Conveyor width menu to reduce the width of the conveyor在轨道宽度菜单中,调整轨道宽度Click on the Main view icon 点击主菜单图标Check the sonar proximity switch 检查感应器In the Main view, click on the PCB transport icon 在主菜单中点击PCB传送图标。_In the PCB transport menu, click on the Transport fu

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