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1、VDA6.3过程审核,Questions/Requirements/Explanations Part A: Product Development Process Product/process design in the product development process is orientated to the four phases of the planning cycle of product quality (planning, realizing, analyzing, improving). Interdisciplinary cooperation and consis
2、tent action at all phases of product development are the precondition for the realization of all requirements for the series start of a product. At the start of the product development process, all customer requirements, market trends, standards and legislation must be known and, under consideration
3、 of changes during the product development period, consistently included in the main and supporting processes. Within the framework of reviews, the compliance and maintenance of established processes and targets are to be monitored at set regular intervals. Nonconformities and required changes often
4、 also result in changed targets. The correct and consistent use of risk analyses and evaluation methods in the product development process gives timely knowledge of nonconformities and necessary corrective actions. They represent an essential factor in cost optimization and limitation. All employees
5、 involved in the project are subject to high qualification and performance requirements. Their consistent performance at all phases of the product development is the precondition for fulfilling all customer requirements and for a high quality niveau at series start.,提问/要求/说明 A部分: 产品诞生过程 在产品诞生过程中的产品开
6、发/过程开发按产品质量策划环的四个步骤(策划、落实、分析、改进)进行。在产品诞生的各个阶段中有关各部门之间的合作和始终如一的工作态度是落实产品批量投产所有要求的必要前提。 在产品诞生过程初期,必须了解所有的顾客要求、市场发展趋势、标准和法规,并且要考虑其在产品诞生过程中所发生的变化,保证这些内容能持续转化到主过程和辅助过程中去。 以设计评审方式,按规定的时间间隔来跟踪已确定的过程阶段与已定目标的落实。偏差和更改需求往往也会造成目标的改变。 在产品诞生过程中坚持并正确地应用风险分析方法和数值评价方法可及时识别偏差和采取必要的纠正措施,这是成本优化和控制成本极限的重要因素。 所有参与开发项目的员工
7、要具备良好的业务素质和办事能力,他们在产品诞生过程的所有阶段始终如一的工作态度是满足顾客所有要求和以高质量水准进行批量生产的先决条件。,Product Development (Design) Element 1:Product Development Planning The internal planning objectives of a new product, based on the customer requirements and legislation to be considered, must already be raised at the quotation phas
8、e, which are then to be put into precise terms and included in a product development plan, after receipt of contract. All necessary tasks with achievable goals and deadlines must be named in the product development plan. The requirements on the product are often higher than the customer requirements
9、 and must be analyzed and specified in detail by the supplier. Through continual reexamination of all requirements, changes can become necessary during course of the planning phase. Questions 1.1:Are the customer requirements available? 1.2:Is a product development plan available and are the targets
10、 maintained? 1.3:Are the resources for the realization of the product development planned? 1.4:Have the product requirements been determined and considered? 1.5:Has the feasibility been determined based on the available requirements? 1.6:Are the necessary personnel and technical conditions for the p
11、roject process planned/available?,产品开发(设计) 要素产品开发计划 在报价阶段,就必须根据顾客要求和法规制定企业内部的新产品策划纲要。在接受委托后将策划纲要具体化,并制订出产品开发计划。 在产品开发计划中必须阐明所有要求的任务,可达到的目标值与时间表。 产品要求通常高于顾客要求,必须由供方仔细地分析并转化为详细的技术要求。对所有的要求不断地重新观察,可能还需在策划过程中进行必要的更改。 提问: 1.1、是否已具有顾客对产品的要求? 1.2、是否具有产品开发计划,并遵守目标值? 1.3、是否策划了落实产品开发的资源? 1.4、是否了解并考虑到了对产品的要求?
12、1.5、是否调查了以现有要求为依据的开发可行性? 1.6、是否已计划/已具备项目开展所需的人员与技术的必 备条件;,1.1:Are the customer requirements available? Requirements/Explanations: All customer requirements for the product to be developed must be known and included in the development. The following points, for example, are to be considered: -Drawing
13、s, standards, specifications, performance specification -Logistic concepts -Technical specifications, test specifications -Quality agreements, target agreements -Important product/process characteristics -Purchase order documents with parts lists and delivery dates -Legislation/Directives -Waste man
14、agement plans, environmental aspects. 1.2:Is a product development plan available and are the targets maintained? Requirements/Explanations The product development plan is an integral part of the project plan and stands in correlation with the process development plan. All activities, including thos
15、e for suppliers, are to be established until start of series. The targets must be derived from the requirements and maintained at the established project phases. The following points, for example, are to be considered: -Customer requirements -Costs -Deadlines: Planning/Purchasing release, modificati
16、on stoppages -Prototype/Pilot production, start of serial production -Resources studies -Setting and monitoring the target -Regular information to the company management -Simultaneous Engineering Teams (SET).,1.1、是否已具有顾客对产品的要求? 要求/说明 对需要开发的产品必须了解其所有的顾客要求,并使其转化到开发工作中去。 需考虑要点,例如: 图纸、标准,规范,产品建议书 物流运输方案 技术供货条件(TL),检验规范; 质量协议,目标协议; 重要的产品特性/过程特性; 订货文件(包括零件清单和进度表) 法规/规定 废物管理计划,环保因素。 1.2、是否具有产品开发计划,并遵守目标值? 要求/说明 产品开发计划是项目计划的一部分,并与过程开发计划相互关联。必须明确规定直至批量投产前的所有活动包括与供方有关的活动必须从要求条件中得出目标值,并在规定的项目阶段遵守这一目标