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1、AllRightsReserved RECODEALINTERCONNECTSYSTEM 1 XXX产品设计方案介绍 设计人 日期 瑞可达连接系统股份有限公司RECODEALINTERCONNECTSYSTEMCO LTD AllRightsReserved RECODEALINTERCONNECTSYSTEM 2 目录 XX 客户名称 要求 客户设计要求 邮件 技术资料 等瑞可达设计方案 基本规格 爆炸图 产品外形尺寸重点特征介绍 依据不同产品及客户要求确定 体现独特设计及重点性能考虑 如 盲配功能 限位保护 互配 CLICK 手感 插 拔力 防摇晃设计 NOZZLE设计 SMT焊接 电镀D
2、 总结 产品设计是否达到客户要求 指标对比 E 附件 仿真分析 模流分析 可靠性分析 实验数据分析等各种分析附件 如 端子力分析 模流分析 客户要求 例 AllRightsReserved 3 RECODEALINTERCONNECTSYSTEM 基本规格 Outlinedimension 5 95x2 46x0 67mm Plug20p 7 3x3 38x0 66mm Receptacle20p 2 MatingHeight 0 7mm3 Contactresistance 50m initial 4 Durabilitycycle 30cycles 5 Foxconnproductspec
3、 附件 例 AllRightsReserved 4 RECODEALINTERCONNECTSYSTEM 爆炸图 母端 Housing LCP Contact NKT322 EH Ti Cu MetalEar C5210R H 例 AllRightsReserved 5 RECODEALINTERCONNECTSYSTEM 爆炸图 公端 Housing LCP Contact C5191R H MetalEar SUS301 H Plugcontactassemblyisbyinsert moldingprocess 例 AllRightsReserved 6 RECODEALINTERCON
4、NECTSYSTEM 外形尺寸 7 3 0 1mm 2 95 0 1mm 3 64 0 15mm 0 7 0 1mm 附图 例 AllRightsReserved 7 RECODEALINTERCONNECTSYSTEM 重点特征 盲配功能 例 AllRightsReserved 8 RECODEALINTERCONNECTSYSTEM T bardesigntoprovideover bendingprotectionduringun mating T bartopstopfeature PCBbottomstopfeature T barprotection Mating Un matin
5、gprocess 重点特征 限位保护 例 AllRightsReserved 9 RECODEALINTERCONNECTSYSTEM Travel Force FP FR ClickRatio FP FR FPX100 Obviousclickfeelingforoperation Initialcondition Onhighestpoint FP Passhighestpoint FR 重点特征 CLICK 手感 例 AllRightsReserved 10 RECODEALINTERCONNECTSYSTEM Fromthesimilarparttestresulttheunmatin
6、gforce 5N Data表達方式要改善 重点特征 插拔力 例 AllRightsReserved 11 RECODEALINTERCONNECTSYSTEM Clearanceatcenter Maximizedspan Limitedspan Maximizedspanwidthforhardstop Thewidesthardstopforbestanti rockfeature 重点特征 防翻转设计 例 AllRightsReserved 12 RECODEALINTERCONNECTSYSTEM 0 6 0 35 0 8 Nozzlehavetotal0 2mmoff setran
7、ge Nozzle 0 6 0 35 0 66 0 42 Nozzlehavetotal0 07mmoff setrange Plug Receptacle Nozzle 重点特征 NOZZLE设计 例 AllRightsReserved 13 RECODEALINTERCONNECTSYSTEM 0 03mm 0 03mm Preventfromfluxwickingandprovidegoodsolderability GapdesignbetweenPCBandhousingbottomsurface 重点特征 SMT焊接 例 AllRightsReserved 14 RECODEALI
8、NTERCONNECTSYSTEM Contactarea Goldplating0 5ummin withSealingtreatmentoverall Thisplatingspec forHNO3testrequest Soldertail Goldflash0 025 0 125um ExposedNiarea Preventsolderwicking 重点特征 电镀 例 AllRightsReserved 15 RECODEALINTERCONNECTSYSTEM 总结 例 AllRightsReserved 16 RECODEALINTERCONNECTSYSTEM 附件 AllR
9、ightsReserved 17 RECODEALINTERCONNECTSYSTEM Contactdeflectionanalysis Additionalinterferenceinducedbyplugcontactrotation C A B D 0 049 0 07 0 095 0 021 0 021 0 004 例 AllRightsReserved 18 RECODEALINTERCONNECTSYSTEM Contactnormalforceanalysis Worstcase 30gf FromtheFEAresultthecontactN Fisworstcasestil
10、lenoughandpermanentsetabout16 8 contactdesignisOK 例 AllRightsReserved 19 RECODEALINTERCONNECTSYSTEM Receptaclehousingmoldflowanalysis Summary Frommoldflowanalysis therisksofshortshot flowunbalance weldinglinesarelowduringthefillingprocess Thebendingandtwistingrisksarelowaccordingtotheresultsofwarpag
11、eanalysis Designisfeasible Riskassessmenttableforrec ofBTB Warpageevaluation 0 01mm weldinglinesarenotinthefunctionalarea weldingline Fillingcondition LCPE 6807 20 GF 例 AllRightsReserved 20 RECODEALINTERCONNECTSYSTEM Summary Frommoldflowanalysis therisksofshortshot flowunbalance weldinglinesarelowdu
12、ringthefillingprocess Thebendingandtwistingrisksarelowaccordingtotheresultsofwarpageanalysis Designisfeasible Riskassessmenttableforplug ofBTB Plughousingmoldflowanalysis 例 AllRightsReserved 21 RECODEALINTERCONNECTSYSTEM MetalEarclickheightanalysis A C B D M ElockfunctionOK PlugM EalwayspasstheRecM
13、Edimpleaftermating Description nom tol A PlugM Ehighestpointdistance 1 94 0 020 B PlugM Ehighestpoint 0 4 0 020 C RecM Edimplegap 1 85 0 030 D RecM Edimplehigh 0 43 0 030 E Matingheight 0 7 0 100 F M EinterferenceF A C 0 09 0 050 G M EdimplegapaftermatingG B D E 0 13 0 106 例 AllRightsReserved 22 RECODEALINTERCONNECTSYSTEM RECODEALINTERCONNECTSYSTEM 23 INNOVATIONTECHNOLOGYISHERE WWW RECODEAL COM THANKYOU AllRightsReserved
