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1、1 Supplier Program Review Meeting 1 GM1927 15 APQP Kick off Meeting Advanced Product Quality Planning 2 Supplier Program Review Meeting 1 Purpose Communicate the process that will be used to provide program updates for APQP Deliverables Confirm APQP communication Channels between Supplier and GM Ens
2、ure that GM requirements are understood Understand current program status to ensure conformance to GM Timing Provide a formal process to raise open issues for resolution Form joint focus on future steps 3 Background APQP Global APQP Development APQP Project Plan Overview APQP Kick off Meeting SQ Req
3、uirements Program Timing Review Checklists Identify Open Issues Summary Agenda Advanced Product Quality Planning Worldwide Purchasing November 2000 General Motors Corporation GM 4 Background Definition Advanced Product Quality Planning APQP Structured method defines and establishes steps necessary t
4、o ensure product meets customer requirements Required for all new parts Responsibility of the supplier Purpose i e a Pre Launch Control Plan SQE Responsibility Provide GP 12 Timing to the Supplier Review the Supplier s Process and Pre Launch Control Plan Verify that any PR R Prototype or Pilot Issue
5、s are in Control Verify that the Supplier used PFMEA Statistical Data to Set Controls Supplier Responsibility Develop the Pre Launch Control Plan Based on Experience from Prior Issues Implement the Pre Launch Control Plan Monitor GP 12 Data and Modify Internal Process to Eliminate Issues Monitor Cus
6、tomer Issues and PR Rs Update Control Plans 27 15 Production Part Approval Process Purpose Determine if All Customer Engineering Design Records Specifications Requirements are properly understood by the Supplier and that the Process has the Potential to Produce Product Meeting these Requirements dur
7、ing Production at the Quoted Rate SQE Responsibility Review PPAP Documentation Prior to Submission Verify Completion of all 19 Required Items Many Documents Can be Reviewed in Advance of PPAP Submission Follow up on PPAP Rejections Supplier Responsibility Produce Parts in the Production Environment
8、Complete all Documents and Test Requirements in Advance of PPAP Date Target for Full PPAP on First Submission 28 16 Run at Rate Purpose Verify that the Supplier s Actual Manufacturing Process is Capable of Producing Parts that Meet GM s On going Quality Requirements Quoted Tool Capacity GM s Daily V
9、olume Requirements SQE Responsibility Evaluate the Supplier s Run at Rate Plan Determine if the Run at Rate should be Customer or Supplier Monitored Participate in Customer Monitored or Review the Results of Supplier Monitored Confirm Actual Capacity Exceeds Quoted Capacity and GM Daily Requirements
10、 Status Run at Rate According to Results Supplier Responsibility Develop Run at Rate Plan and Review with SQE Confirm Quoted Tool Capacity and Duration of Run at Rate Conduct Run at Rate Complete Worksheets and Forward to SQE 29 17 Lessons Learned Purpose Review Experience from Previous Programs and
11、 Consider Opportunities to Improve Performance on New Programs SQE Responsibility Acquire Information about Previous Experiences with Similar Commodities Other SQEs Local or in Other Regions Product Engineers Share Personal Knowledge and Experience Verify that the Supplier Applies Lessons Learned in
12、 New Process Supplier Responsibility Share Lessons Learned from Similar Commodities Evaluate Lessons Learned from External Sources Incorporate All Applicable Items into Production Process and Tool Designs 30 SQ Requirements Program Timing Review 1927 14 Checklist Open Issues Summary APQP Kick off Me
13、eting Advanced Product Quality Planning Worldwide Purchasing November 2000 General Motors Corporation GM Agenda 31 Supplier Quality SOR Supplier Quality has a Global Statement of Requirements that applies to all suppliers SOR Included in the GM RFQ Supplier Quotations to GM must include a signed cop
14、y of the SOR indicating compliance to these requirements Signature of Supplier Representative 32 GM1927 4 is Included in all GM RFQs Supplier submits as part of Quote to GM includes requested documents Review Supplier Quality Information provided and discuss exceptions Update APQP Open Issues List f
15、or exceptions Required Quality Information Letter 33 Lessons Learned Review Lessons Learned in GM SupplyPower website Obtain worksheet on major components Evaluate Lessons for application to new part Discuss other Lessons Learned from similar parts Objective of this activity is Avoid Repeat Issues 3
16、4 Program Timing Information Define Program Timing Elements Major Program Benchmark Dates are provided by the SQE GM 1927 2 provides the Minimum list of activities that must be tracked by the supplier Suppliers complete the form and return it to the SQE Updates showing progress are forwarded to the SQE Detailed evaluations are conducted as part of future Program Reviews 35 Program Contacts Who to Contact GM1927 17 List the Key Positions needed to Manage New Programs 36 APQP Kick Off Meeting Chec
