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1、Hilite Transmission ApplicationsApril, 2006Transmission Development/变速箱开发变速箱开发Conventional Transm.传统变速箱传统变速箱 Automatic transm.5 GearAutomated ManualTransm. (AMT)Mercedes Sequentronic(electrohydraulic)Ferrari (electrohydraulic)Opel Easytronic(electromechanic)Semi Add InVW DSG6 Gear (BMW/ZF) 7 Gear (M
2、ercedes)Double ClutchTransmission (DCT)Continuous Var.Transm. (CVT)04/062Hilite International - Hydraulik-RingTransmission Development/变速箱开发变速箱开发European Market/欧洲市场欧洲市场Source: Global InsightAMT 2 %AMT 4 %DCT 1 %DCT 4 %CVTE 2 %CVTE1 %AUTOEMANAUTOEMAN04/063Hilite International - Hydraulik-RingTransmi
3、ssion Development/变速箱开发变速箱开发Asian Market/亚洲市亚洲市场场Source: Global InsightCVTE 7 %AUTOEMANAUTOEMANCVTE 9 %04/064Hilite International - Hydraulik-RingTransmission Development/变速箱开发变速箱开发US Market/美国市场美国市场Source: Global InsightCVTE 1 %AUTOEAUTOEMAN 6 %MAN 6 %CVTE4 %04/065Hilite International - Hydraulik-R
4、ingHilite Product Portfoliofor all Typs of TransmissionsDouble Clutch Transmission(DCT) Control SystemsComplete SystemsIntegrated Solenoid BodiesAutomatic Manual Transmission (AMT) Control SystemsShift & Gear ActuatorsSupply UnitsComplete Systems with SupplyUnit and Clutch ActuatorValves for all Tra
5、nsmission TypesOn/Off and ProportionalPressure- and Flow ValvesCustomized solutions04/066Hilite International - Hydraulik-RingFerrari 355 F1 Gear&Shift-Actuator and Supply UnitProportional Pressure & Flow Valvesfor Gear/Shift-ActivationBMW M3 SMGProportional Pressure & Flow Valvesfor Clutch and Gear
6、/Shift-ActivationVW Lupo 1,2 TDI 3LGear & Shift ActuatorProportional Pressure & Flow Valvesfor Gear/Shift-ActivationAudi AllroadSupply Unit & Reduction TransmissionActuator BMW M5 / M6 SMGProportional Pressure & Flow Valvesfor Clutch and Gear/Shift-ActuationCompetence in Transmission SystemsSerial D
7、evelopment & Production04/067Hilite International - Hydraulik-RingFord Focus Automatic Transmission ModulePulse-Width ModulatedOn/Off SolenoidsVariable PressureIntegrated Solenoid ModulesOvermolded Coils250,000 per year04/068Hilite International - Hydraulik-RingAMT for Ferrari 355 F1Transmission:man
8、ual H-transmission6 gearsAMT Functionalities:Add-on solution for AMT systemSupply Unit with integratedHydraulic Control UnitGear & Shift Actuator with 4 select positionsIncluding Hydraulik Control of ClutchCharacteristic Values:System Pressure:50 barShifting time:250 msTemperature:-30 to 120CMedium:
9、ATF, PentosinElectric:12 V, max 22,5 A04/069Hilite International - Hydraulik-RingAMT for Ferrari 355 F1Supply Unit and Gear/Shift-ActuatorSupply Unit:3x Flow Valves for Gear Selection2x Prop. Pressure Valves for Shifting1x Prop. Flow Valve for Clutch ControlGear pump with accumulatorAccumulator enab
10、les 3 shift and clutch operationsGear & Select Actuator:Combined push/pull linear actuator for shifting andRotation actuator by lever for gear selectionIntegrated position sensor for shift and select position04/0610Hilite International - Hydraulik-RingAMT for VW & AudiGear-Shift Actuator with Valves
11、Transmission:manual H-transmission5 gearsDesign:Add-on solution for AMT systemGear & Shift actuator4 gear select positon controlled by only 2x On/Off Valves2x Prop. Pressure Control Valves for control of shift actuatorCharacteristic Values:Pressure range:50 barShifting time:250 ms04/0611Hilite Inter
12、national - Hydraulik-RingAMT for VW & AudiHydraulic CircutShift ActuatorGear Select Actuator with4 gear select postions controlledby only 2x On/Off Valves2x On/Off Valves2x Prop.Pressure ControlValves04/0612Hilite International - Hydraulik-RingAMT DemocarHigh Performance PrototypTransmission:manual
13、H-transmission5 gearsDesign:Add-on solution for AMT systemSupply UnitGear & Shift actuatorCharacteristic Values:with gear selection:without gear selection:Shifting Time: 120 ms 160 msTorque to Torque time: 300 ms 350 msAcceleration:500 NmHydraulik Control System:Control plate with integrated solenoi
14、ds and control pistonsLinear Actuator for ShiftingRotational Actuator for Gear SelectionSelfregulating Vane PumpCharacteristic Values Pump:Pressure range:20 barFlowrate:2,5.40 l/minSingle Clutch Transmission(ZSG) without Traction Interruption04/0615Hilite International - Hydraulik-RingDouble Clutch
15、Transmission(DCT) General DesignHuge Success in Europefor VW DQ250 since 2004Subtransmission 1Odd GearsClutch for Subtransmission 1Subtransmission 2Even GearsClutch for Subtransmission 204/0617Hilite International - Hydraulik-RingDouble Clutch Transmission(DCT) - General Hydraulic Scheme04/0618Hilit
16、e International - Hydraulik-RingDouble Clutch TransmissionPrototyp DevelopmentMore than 5 years Experience inHydraulic Control of DCT6x Prototype Development ProjectsTransmissions:wDouble Clutch TransmissionswUp to 7 gears plus reverse gearHydraulik Controls with:wFlow Management UnitwClutch Control
17、 UnitwShift Actuator UnitwIntegration of Hilites ownPressure- and Flow Control ValvesCharacteristic Values:wSystem Pressure up to 30 barwOil Flowrate up to 120 l/min04/0619Hilite International - Hydraulik-RingDouble Clutch TransmissionValve IntegrationHilits Valve Technologie for DCTProportional Pre
18、ssure Valves:Shift Force ControlClutch ControlProportional Flow Valves:Shift Action with Speed ControlClutch CoolingTransmission LubricationVariable Bleed Solenoid:Line Pressure RegulatorOn/Off-Valves:Clutch Cut-offShift Action without Speed Control04/0620Hilite International - Hydraulik-RingAll Whe
19、el Drive Appl. (AWD)Serial Development & ProductionHigh precisionPorportional Throttle Valveto control Clutch infront ofrear wheel differential gearFlowP-ACurrent04/0622Hilite International - Hydraulik-RingHilite Valve PortfolioTransmission Valve ApplicationsHydraulic ValvesEngine-ApplicationsCampha
20、sing-Adjustment SystemsValve lift shiftingValve lift deactivationHigh Pressure DieselApplicationsOther Engine-Applications4/3 Prop. Flow ValvesPosition orientatedborings Ring ChannelDirectional ValvesRing Channel, Sealings (HP)4/2 Prop.Flow Valves3/2 DirectionalValvesPCVVCVValves forTP-ActuatorVaria
21、ble ManifoldEngine BrakeTransmission-ApplicationsAutomaticTransmissionsAutomized Manual TransmissionsDouble ClutchTransmissionsOther TransmissisonApplicationsAWD ClucthCVT ControlOn/Off ValvesProportional ValvePWM ValvesDirect ControlledAs Pilot ValvePressureFlowSeatPistonDirect ControlledAs Pilot V
22、alvePressureFlowPressureFlowDirect ControlledAs Pilot ValvePressureFlowPressureFlowPrecontrolledSeatPistonSeatPistonIVT Control04/0623Hilite International - Hydraulik-RingTransmission Application ValvesStandardized Installation SpaceHilite recommends specificvalve interfaces for optimizedsystem funt
23、ionallity at the customerRecommended Installation Space04/0625Hilite International - Hydraulik-RingTransmission Application ValvesDirect Controlled 3/2-Flow Valve with Solenoid 25 mm12.100 078PressureCurrentSpecification:Nominal Flowrate P-A, A-T:5 l/min at 10 barNominal Pressure P:60-80 barMax. Pre
24、ssure:200 barOiltemperature:-40.130 CMedium:ATF Dextron 2 / 3Pentosin CHF 11.SFilterclass:50 m04/0626Hilite International - Hydraulik-RingTransmission Application ValvesDirect Controlled 3/2-Pressure Control Valve with Solenoid 28 mm12.400 435Pressure in barCurrent in ASpecification:Nominal Pressure
25、 Range:0-45, 0-80, 0-200 barNominal Flowrate:5 l/min at 10 barMax. Pressure P, A:200 barLeackage:max. 6 mlat 80 bar, 40 COiltemperature:-40.130 CMedium:ATF Dextron 2 / 3Pentosin CHF 11.SFilterclass:50 m04/0627Hilite International - Hydraulik-RingTransmission Application ValvesDirect Controlled 3/2-F
26、low Valve with Solenoid 28 mm Current in AFlowrate in l/min64.100 140 (12.100 351)Specification:Nominal Flowrate P-A, A-T:10 l/min at 10 barNominal Pressure P:60-80 barMax. Pressure:200 barLeackage:max. 6 mlat 80 bar, 40 COiltemperature:-40.130 CMedium:ATF Dextron 2 / 3Pentosin CHF 11.SFilterclass:50 m04/0628Hilite International - Hydraulik-RingTransmission Application ValvesCustomized ConnectorsCustomer SpecificConnectorTwin AdapterCable Connector04/0629Hilite International - Hydraulik-RingHilite Transmission ApplicationsThank you very much for your attention!
