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1、Automotive Industry Enterprise BOM Management Overview TopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Release ControlMBOM Restructure & MaintainSBOM Build & MaintainBOM is a product information backbone throughout product developm
2、ent processFunction BOMTimeMarketOpportunityBusinessTemplateProductTemplateConceptDefinitionVehicle & ProcessEngineeringQualityMaturationStart ofProductionDesignFreezeProgramInvestigationProgramApprovalProductSelectionFormalEngineering ChangeProcessBOM is evolving from Function BOM to M-BOM and AS-B
3、OM thru E-BOMAttributes are in addition according to BOM MaturityInformalEngineering ChangeProcessE-BOMProto BOMM- BOMP-BOMKD BOMAS BOMVehicle Design MaturityBOM MaturityBOM is evolving with time that just base frame is forming at the starting phase and going to be matured with additional informatio
4、n as Product Development is going on so, owner of data creation and operation rule of data are importantEnterprise Overall Scenario BOM need synchronize with all related business process and data Slide Sub-TitleBusiness Plan & Program ObjectivesMarketing AnalysisProgram ManagementRequirement Managem
5、entProduct PortfolioOutsourcingDesign Centers(Magna. IDE, etc)Integration / Mechanical / Electronic DesignProduct EngineeringProgram PlanWBSProgram Monitor TrackingIssue Tracking & ResolvingProduct ManagementProduct DefinitionFunction BOMProduction PreparationMBOM MaintainMfg Data ReleaseEnterprise
6、Change MgmtProduct Change ManagementEngineering Change Management (Eng./Mfg/ Change)Product Structure BuildingProduct ConfigurationValidate and AnalysisEBOMMaintainEngineering ReleaseRequirements / PortfolioConf. ResourceFunction BOMEBOMAfter SalesSBOMMaintainEBOMProcurement & SupplyProcurement BOM
7、/ SORPotential Suppliers AssessmentRFQPurchasing DecisionContractSupplier Part Development and Quality Control(APQP / PPAP)Procurement RequirementsEnterprise BOM Directly RelatedEnterprise BOM ManagementEnterprise Change ManagementEnterprise BOM in Auto OEM IT Blueprint: integrated Configuration Man
8、agement, BOM and ECVehicle Development Program ManagementPDM Platform CAD/DMUCAESimulationDocument / Design BOMEnterprise Configuration ManagementBOM Multiple View(Function/EBOM/MBOM)E-ProcurementERPEngineering Portal In summary, Enterprise BOM should support the whole vehicle development process, f
9、rom product planning to after-salesProduct Line DefinitionConcept & Concept & PlanningPlanningDesign & Design & EngineeringEngineeringProduction Production Preparation / Preparation / Production / Production / After-salesAfter-salesRequirement Mgmt SupportProduct Config. & Function BOMDesign / Engin
10、eering BOM DefineDesign-in-Context SupportEBOM Release & Change ControlBOM RestructureAdditional Information MaintainRelease By PlantsSupport Product MgmtSupport Supply CollaborationProduct DefinitionEBOM & Release ControlXBOM Restructure & MaintainTopicsEnterprise BOM Management OverviewEnterprise
11、BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Release ControlMBOM Restructure & MaintainSBOM Build & MaintainFunction-BOM defined based on marketing requirements and Parts reused Customer & Marketing RequirementsCar Whole RequirementsSafe RequirementsPower KWKNSteeringFunction-BO
12、M for Vehicle Function开闭件动力总成动力总成集成底盘白车身内饰外饰电子操纵系统传动轴车桥车架汽车悬架车轮转向系统制动系（含轮毂）随车工具及组件System & Parts LibraryGearbox4AT5MTCVTEngine1600cc Gas2000cc Gas3500cc Gas2200cc DSLSteeringLHDRHDReplaceReplaceStandard PS TemplateSUVSedenMPVMappingSelection Vehicle Early EBOMProto E-BOMNewPartReusedReusedEarly EBOM
13、 to DBOMProto D-BOMEarlyConfigurationDesigner Engineer design modules of product or system engineer planed, then can configurate to single vehicle EBOMDesign EngineerSuspension ASuspension BSuspension CPlanning New Functions ModulesConfiguration ManagerProto D-BOMSupper D-BOMSupper E-BOMstructure 1s
14、tructure 2structure 3single vehicle EBOMRuleABCConfiguration ManagerInitial MBOM come from single vehicle EBOM and SBOM design for car modelSupper E-BOM for Car Modelstructure single vehicle EBOMPurchaseInitial MBOMstructure PurchaseP1P32 Re-Structure MBOMAs-BuiltXP2P3P11P7P31P12Service BOM DefineSe
15、rvice PartService KitsKey Points for BOM supporting vehicle development concept and planning phaseComplete data model to support product line and configuration definitionEasily link to vehicle program management data, such as portfolio and requirements, make sure vehicle design/engineering reflect m
16、arketing requirementsProvide a Function BOM to facility cross departments early collaboration and vehicle development tasks breakdownTopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Release ControlMBOM Restructure & MaintainSBOM Bui
17、ld & MaintainDesign / Engineering BOM DefinitionE-BOM中对应的零件总是与工程师设计的CAD数模文档不一一对应。在一些情况下，E-BOM零件和D-BOM数模时一一对应的，但是在另一些情况中，它们的关系往往是一对多，或者多对一。甚至在一些情况中，没有D-BOM的数模对应E-BOM的零件，同样，没有E-BOM的零件对应D-BOM的数模。BurlwoodMahoganyRed leatherSoftware,Circuits没有CAD数模的工程零件Paint, FluidsSealsE-BOM零件swept volumeclosedtransitio
18、nal elementswrappingsstyling datamanikins没有同等工程零件的CAD数模skeletonsgenericD-BOM 数模Support Design-in-ContextLayoutProdDefinitionExteriorModel ReleaseTarget CostAllocationDigital Mock UpVirtual FactoryCADConcept Feature ListProdProposalMaster Drawing（ （Die Delivery LT） ）（ （Proto Drawing） ）Eng ProtoFFLPro
19、ductionPart #Early Die data releasefor advanced workSupplierSelectionProtoPart #Prod PlanDesignFill outBOMReleaseFinal BOMProd EngPlantProd PrepInfoMfg BOMWork In ProcessBOMSub assemblyMake / BuySupplierDelivery infoAssociateCAD w/ PartProd ProtoIt is important to support unofficial communication be
20、fore engineering release because it is the key to parallelize complex tasks.Maturity ManagementImmature 3D data sharing for virtual FactoryWIP BOM：Configurable P/SGeometrical information, configured DMUDesign tasks informationEngineering Change Control and Release ManagementFrom individual to the ex
21、tended enterprise From informal to formalFrom flexibility to controlSuppliersSuppliersPartnersPartnersRelease to EnterpriseRelease to EngineeringControlled Work in Progress Brainstorming & Work in ProgressAction ControlAction ControlChange ControlChange ControlWorkflow EnforcementWorkflow Enforcemen
22、tConceptPRODUCTStylingPRODUCTConcept & Style FreezeVehicle EngineeringToolingRESSOURCESSOPAssemblyPROCESSNo ControlNo ControlChange control needs vary depending on the product development lifecycle.Generally speaking, change management needs increase as product development progresses.Key Points for
23、BOM supporting vehicle development design & Engineering phaseTightly integrated with CAD/DMU environment to support design collaborationStrictly controlled by EC for engineering data releaseTopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM
24、& EBOM Release ControlMBOM Restructure & MaintainSBOM Build & MaintainRestructure different BOM for different purposeEngineering Change ControlledChange ControlledADEEBCBCXEBOMMBOMAs-BuiltSBOM/BOMAs-Maintained/As-As-DesignedDXBCDEDEAXMDEDEBCABCANChanges need to be synchronized between different BOM
25、after re-structureP1P32EBOMAs-DesignedP31XP2P3P12P11P1P32MBOMAs-BuiltXP2P3P11P7P31P12Re-structureInitial ReleaseChange HappenedP1P32EBOMAs-DesignedP31XP2P3P13P11P1P32MBOMAs-BuiltXP2P3P11P7P31P12Re-structureP12A new assembly added, and P12 movedHow does MBOM change accordingly?Release by plantsMainta
26、in specific MBOM by plants: attributes / structure differenceOnce engineering change happens, system should automatically create a manufacturing change process to follow upTemporary changes tracking in MBOM due to supply situation or other reasonsCan launch workflow to review and approval supply rel
27、ated information changeModelP1P2P3P4P5EBOMMBOMModelP1P2P3P4P5车间工位用量包装车间工位用量包装车间工位用量包装车间工位用量包装车间工位用量包装Plant AModelP1P2P3P4车间工位用量包装车间工位用量包装车间工位用量包装车间工位用量包装Plant BP5P5车间工位用量包装Replace P5 with P5 in Plant BKey Points for BOM supporting vehicle development production prep./production and after sales proce
28、ssCan be re-structured based on released EBOM to meet different departments business requirementsCan maintain respective attributes and associated documents in a independent way, can maintain plants related informationCan synchronize changes between different BOM viewTopicsEnterprise BOM Management
29、OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Release ControlMBOM Restructure & MaintainSBOM Build & MaintainVehicle Spare Parts ManagementSpare Parts List Management Creation and maintenance of Spare Parts List in synch with the Vehicle BOMSpare Parts Catalog
30、Creation, Publishing & Maintenance Creation of Spare Parts Book using Content Management Tools 3D Via Composer Publishing & Maintaining the Spare Parts Catalog for each vehicle model through Change Control MechanismSpare Parts Catalog Definition and Creation for each ModelSpare Parts Catalog Definit
31、ion into SectionsSpare Parts Catalog Sections in line with Parts Classification methodologySpare Part Catalog Sheets Creation for each SectionAssociation of Spare Parts List for each Catalog SheetCreation of Service KitsSpare Parts List editing featuresLinked 3dxml player to EBOM & Service Parts Lis
32、t3dxml player can be launched from within ENOVIA portal for preview of 3D parts modelGraphics creation and processing for Spare Parts List Linked 3D Via Composer to Catalog Sheets3D Via Composer will be launched from the Catalog Sheets3D Via Composer Check-In / Check Out functions from within the EN
33、OVIA portalPreview and launch Catalog Sheets into PDF DocumentsGraphics creation and processing for Spare Parts List Spare Parts Catalogs for different countries only differ in the applicable local Manufacturing Equivalent Parts that are localized during the adaptation phase of the Designs These are
34、 restricted to CKD / SKDsHowever Such adapted Models will have a different configuration and hence different applicable Part CatalogsSpare Parts Management Key Functional FeaturesSpare Parts Catalog Management Process OverviewSpare Parts Catalog NV1 ModelGroup ASection 100 Catalog Sheet 100 Assembly
35、 11Assembly 22Assembly 33Section 110 Section 200 Chapter BCatalog Sheet 200 Assembly 33Assembly 34Assembly 35Catalog Sheet 110 Assembly 12Assembly 23Assembly 36Spare Parts Catalog Data StructureSpare Parts Grouping Hierarchy as per proposed Spare Parts Catalog StructureSpare Parts Spare Parts Catalo
36、g Catalog StructureStructureSpare Parts Spare Parts Catalog Chapters Catalog Chapters DepictionDepictionSpare Parts Catalog Data Model Hierarchy :1. Chapter1.1 Section1.1.1 Catalog Sheet1.1.1.1Spare PartsSpare Parts Catalog linkagesNV1MSFBFMPVSUVSedanC91P91P91SLA1A1-Q*P91SMA1A1-A*ModelsCar ModelsCar SeriesCar PlatformSpare Parts Catalog P91, C91GroupsSectionsService Kitsimage3d xmlService PartsDetail PartsAssy. PartsCatalog SheetsGroup E Body ElectricalsThanks!
