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1、P1767 1Stress proper crimping techniques utilizing correct wire, connector, tooling, and trained personnel. Understanding stripping, terminal size and crimping tool selection. How to test crimps, crimping and inspection procedures, periodic inspection, and certification of tooling are highlighted. A
2、s “End Users” demand more control over the validation of crimp tooling. It is invaluable to understand why proper crimp techniques and hand tool calibration verification should be part of your business. At the conclusion of the training session you will be able to: Explain how each of the following
3、five components are crucial in producing a quality crimp termination: Wire type and preparation Terminal styles and crimp design parameters How to & who can help determine the proper tooling configurations and applications Documentation Where can it be? Trained personnel and their responsibilities.L
4、ist and explain the inspection criteria used to evaluate crimp quality: Key Terms Wire brushbellmouthTab lengthWire positionOverall physical appearanceproper insulation Crimp Why Crimp Height Session Objectives1P1767 2欢迎来到高品质的压接理论欢迎来到高品质的压接理论Tyco Electronics2P1767 3你的公司注重品质价值你的公司注重品质价值3P1767 4Elimin
5、ates Junk Piles of Non-Quality Terminations4P1767 5可以提高你和客户可以提高你和客户的生产力和满意度的生产力和满意度5P1767 6高品质压接的组成部分电线电线端子端子工具工具文件文件合格的受训人员合格的受训人员6P1767 7高品质压接的组成部分电线电线端子端子工具工具文件文件合格的受训人员合格的受训人员7P1767 8电线的组成线芯线粗低扭曲高扭曲单股实芯线绝缘皮8P1767 9电线规格12AWG18AWG24AWG9P1767 10 CMA是什么?CMA : 1. 定义导体的截面面积. 2. 广泛应用于计算导体的面积 3. Mil 是千分
6、之英吋. 如何计算圆形线芯的如何计算圆形线芯的CMA: 1. 单根线芯 - CMA = D 2. 多根线芯 - CMA = D X N 10P1767 11如何计算CMA ?dDCMA = D2CMA = d x NN = 线芯根数线芯根数 211P1767 12使用CMA公式1.单根线芯: 如果 D = .162 2. CMA是多少? 3. 对应的AWG是多少?26,244.2.多根线芯: 如果 N = 7 , D = .01523. CMA是多少? 对应的AWG是多少?1,575.6 AWG 18 AWG12P1767 13CMA 表电线规格线芯直径CMAAWGMM2数量InchMM301
7、611617126105840.750.80.81.251.31.41.622218.51818161616151414141504160016242537258128003260412341674234.0071.0100.0403.0125.0508.0200.0571.0126.0063.00710.1800.2541.0240.3201.2900.5081.4500.3200.1600.18013P1767 14Terminal Wire Range & Color CodeINSULATED (PIDG & *Plasti-Grip) UNINSULATED14P1767 15绝缘皮
8、厚度变化18AWG18AWG18AWG15P1767 16绝缘皮材料16P1767 17好的剥线绝缘皮切面均匀线芯没有受伤或切断 17P1767 18不好的剥线线芯受伤线芯受伤切断线芯切断线芯电线切斜电线切斜拉断绝缘皮拉断绝缘皮18P1767 19不好的剥线会降低导电性不好的剥线会降低导电性受伤或切断的线芯会降低导电性和机械强度Uneven or tapered strip =Insulation in wire crimp19P1767 20高品质压接的组成部分电线电线端子端子工具工具文件文件合格的受训人员合格的受训人员20P1767 21端子类型21P1767 22端子类型闭筒端子开筒,后
9、送料端子开筒,侧送料端子闭筒端子开筒端子开筒端子22P1767 23端子基体材料 材料材料 性能性能 铜铜 导电性能好导电性能好 黄铜黄铜 硬度高硬度高 镍镍 耐高温耐高温 青铜青铜 耐压力耐压力 23P1767 24开筒端子的组成部分 线芯包筒 线芯包筒和连接端 线芯包筒,连接端和绝缘皮包筒24P1767 25闭筒端子的组成部分 线芯包筒 连接端 绝缘皮包筒25P1767 26绝缘皮筒的优点拉力点26P1767 27机械和电气性能27P1767 28绝缘皮压接线芯压接绝缘皮包筒线芯包筒剥皮长度 线芯包筒和绝缘包筒的功能(开筒端子)28P1767 29线芯包筒和绝缘包筒的功能(闭筒端子)线芯包
10、筒 剥皮长度 绝缘皮压接线芯压接绝缘皮包筒29P1767 30面积减少+线芯4100 CMA 线芯包筒6900 CMA 总值总值 =11,000 CMA压接后9400 CMA30P1767 31机械强度31P1767 32机械强度机械强度增大压力增加大, 压接高度减少压接设计范围机械强度32P1767 33电气性能Poor TerminationGood TerminationPoor TerminationGood Termination不好的压接不好的压接好的压接好的压接33P1767 34电气性能压力增大,压接高度减少电气性能(微电压降和电阻减少) 压接设计范围电气性能34P1767 3
11、5压接设计参数机械强度和电气性能增加压接高度减少机械强度压接设计范围电气性能35P1767 36高品质压接的组成部分电线电线端子端子工具工具文件文件合格的受训人员合格的受训人员36P1767 37Ugh! Me Crimp Good !37P1767 38泰科电子的应用工具Procrimper II626 Pneumatic ToolDyna-Crimp ElectricHydraulic Power Unit38P1767 39泰科电子EF HD 小型压接模压接模SF HD 小型压接模100801206039P1767 40泰科电子的端子压接机台式端子压接机G 型型 K 型型 ELT 型型4
12、0P1767 41泰科电子的带剥皮功能的带剥皮功能的ELT剥皮组件剥皮组件41P1767 42泰科电子的端子压接机安装CQM的剥皮/压接机42P1767 43高品质压接的组成部分电线电线端子端子工具工具文件文件合格的受训合格的受训43P1767 44Log Sheet (overall view)TERMINAL NAME, RECEPTICAL286561 CRIMPING DATA CRIMP HEIGHT WIRE SIZECRIMPSIZETYPERANGELTRPADWIRE STRIP LENGTHTERM APPL SPECFEEDAPPL INSTRUCTION SET UP
13、GAGE LAYOUT 14 16 USED USEDWIRE.110 (2.79mm) F16-14INSUL.150 (3.81mm) F.145 MAX.ABCD.073 .002 (1.85 0.05mm).058 .002 (1.47 0.05mm)NOTNOT44P1767 45Log Sheet Data - Crimp Range and Insulation DiameterTERMINAL NAME, RECEPTICAL286561 CRIMPING DATA CRIMP HEIGHT WIRE SIZECRIMPSIZETYPERANGELTRPADWIRE STRIP
14、 LENGTHTERM APPL SPECFEEDAPPL INSTRUCTIONSET UP GAGELAYOUT 14 16 USED USEDWIRE.110 (2.79mm) F16-14INSUL.150 (3.81mm) F.145 MAX.ABCD.073 .002 (1.85 0.05mm).058 .002 (1.47 0.05mm)NOTNOT.203 - .234NONE .602 408 - 8040458637-1l1889129128127PIN, WIRE DISC (.3080) B1-354779-8C-222+-+-+-+-45P1767 46Documen
15、tation DataAPPLICATORINSTRUCTIONSApplicatorIS 7424CRIMP-HEIGHTMEASUREMENTDATALOG SHEETTERMINAL NAME, RECEPTICAL286561 CRIMPING DATA CRIMP HEIGHT WIRE SIZECRIMPSIZETYPERANGELTRPADWIRE STRIP LENGTHTERM APPL SPECFEEDAPPL INSTRUCTIONSET UP GAGELAYOUT 14 16 USED USEDWIRE.110 (2.79mm) F16-14INSUL.150 (3.8
16、1mm) F.145 MAX.ABCD.073 .002 (1.85 0.05mm).058 .002 (1.47 0.05mm)NOTNOT408 - XXXXINSTRUCTION SHEETAPPLICATOR INSTRUCTION SHEET46P1767 47Application Specification114-1002Application SpecificationAMP114-1002NOTEAll numerical values are in metric units (with U.S. customary units in brackets).Dimensions
17、 are in millimeters (and inches). Unless otherwise specified, dimensionshave a tolerance of 0.13 (.005) and angles have a tolerance of 2 .Figures and illustrations are for identification only and are not drawn to scale.1. INTRODUCTIONThis specification covers the requirements for the application of
18、AMP PIDG (Pre-Insulated Diamond Grip)FASTON Receptacle Contacts. The contact insulation is color-coded by wire size range to eliminate errorsduring insulation.PIDG FASTON Receptacle Contacts are available in a variety of sizes to accomodate your requirementsApplication may be done by hand for loose
19、piece contacts and/or machine for tape - or reelmounted contacts.-REFERENCE MATERIALREFERENCE MATERIAL2.1 REVISION SUMMARYTHIS PARAGRAPH IS RESERVED FOR A REVISION SUMMARY OF THE MOST RECENT ADDITIONS AND CHANGESMADE TO THIS SPECIFICATION WHICH INCLUDES THE F0LLOWING: VISUAL AIDFigure 12 shows a typ
20、ical application of a PIDG FASTON Receptacle Contact. This illustration should be usedby production personnel to ensure a correctly applied product.INSULATIONNOT CRACKEDOR DAMAGEDWIRE FULLY INSERTEDINTO CRIMP AREASINSULATION CRIMPEDTIGHTLY ON WIREFIGURE 12. VISUAL AIDREV B250 SeriesFIDG FASTONRecept
21、acle(Typ)InsulationCrimp AreaColor- CodedReceptacleInsulationWire Stop187 SeriesFIDG FASTONReceptacle(Typ)110 SeriesFIDG FASTONReceptacle(Low InsertionStyle Shown)Cutoff TabColor- CodedReceptacleInsulation47P1767 48高品质压接的组成部分电线电线端子端子工具工具文件文件合格的受训人员合格的受训人员48P1767 49正确的压接和测量方法49P1767 50压接高度线芯包筒线芯包筒下模下
22、模50P1767 51拉力测试拉力测试器拉力测试器51P1767 52压接线芯过程52P1767 53正确的剥线长度和放线位置53P1767 54线芯压接和绝缘皮压接的调整线芯压接刀片绝缘皮压接刀片线芯压接高度调整绝缘皮压接高度调整模具冲头模具冲头54P1767 55正确的放线位置(后送料)线芯压接刀片绝缘皮压接刀片端子固定切料刀送料指料带定位挡线下模 前切料刀后切料刀55P1767 56正确的放线位置(侧送料)线芯压接刀片端子固定绝缘皮压接刀片挡线端子支撑 下模切料刀支架切料刀切料刀压件56P1767 57不正确的放线位置57P1767 58完成压接的端子喇叭口必须可见线芯在此区域必须可见料
23、带切口必须可见 在此区域必须可见线芯和绝缘皮58P1767 59完成压接的端子线芯在此区域必须可见绝缘皮必须在绝缘包筒内由两侧压紧喇叭口必须可见59P1767 60TYCO Electronics Resources TYCO Electronics FAX: 1-800-522-6752Product Information Center: 1-800-522-6752Tooling Assistance Center: 1-800-722-111160P1767 61压接理论回顾压接理论回顾61P1767 62哪些部分组成高品质压接? 62P1767 63高品质压接的组成部分电线电线端子端子工具工具文件文件合格的受训人员合格的受训人员63P1767 64什么是合格的压接什么是合格的压接?64P1767 65完成压接的端子喇叭口必须可见线芯在此区域必须可见料带切口必须可见在此区域必须可见线芯和绝缘皮65P1767 66什么是合格的压接什么是合格的压接?66P1767 67完成压接的端子线芯在此区域必须可见l绝缘皮必须在绝缘包筒内喇叭口必须可见67P1767 68多谢各位多谢各位TYCO Electronics68
