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1、Companies and employees must pay close attention to industrial fork truckss safety. Fork trucks are dangerous equipment if they are improperly operated.Especially, fork trucks work in a narrow workplace or co-workers work in the same place. So companies must have a series of strict standards in rela
2、tion to fork trucks training, operation and maintenance. All fork truck operators must have undergone both theoretical and practical training before operation of a fork truck and are required to undertake refresher courses.1. Foreword:Note: It is everybodys duty to pay attention to safety2. Instruct
3、ion of Fork Truck Driver Worker injuries mainly because drivers havent undergone formal training, or havent understood thoroughly the safety regulation, or operated carelessly.So, our slogan is Safety First for reminding and stressing the importance of safety. There are many different types of fork
4、trucks with different load capacities, but some basic operations must be complied.Drivers must abide by all safety regulation during working.Keep safety regulation in mind!Comply with safety regulation anytime!No excuses to breach safety!Safety regulation protects your safety and health!Safety rely
5、on everybodys efforts!Basic principle: Safety First!3. Safety Regulation of Fork Truck DriverKeypoint:Drivers must be familiar with and master each fork trucks operation and safety regulation before operate any industrial fork trucks. Please refer to Fork Truck Manual.Drivers must check fork trucks
6、and report any troubles everyday before operating.Driver must report any troubles during operating.Must use the specified oil, grease and fuel which meet the manual recommendation. Check Contents before operatingA.Check fuel, engine oil and coolantCheck the oil level of fuel: observe the fuel indica
7、tor on monitr, or open the tank cover or use caliper for measuring. No using lighter to observe in case of fire. Check engine oil: too full engine oil will increase axles turn resistance so that leak oil.Little oil will result in engine working improperly. So drivers must use caliper to check oil le
8、vel before operating.Check the coolant: the level must be between full and low marks.B. Check engine and each indicators in different speedsCheck engine: firstly start engine, dont warm engine in the idle speed, but check engine in different speed and with some loads for abnormality or not. Turn off
9、 engine before add diesel. No smoking or using lighter when repair and add oil. Prevent oil from splashing on high-temperature parts.Be care of scald when discharging engine oil !Check PointsOnly after water tank cools , open the cover (2), be care of scald. (There are some pressures in water tank)C
10、heck each meters: firstly start engine, run charging indicator, oil temperature alarm, engine oil pressure alarm, engine oil temperature alarm, air filter alarm, fuel oil level alarm.To electric fork truck: besides the above, check battery temperature alarm, carbon brush alarm, battery discharge ind
11、icator. Check cooling water of fuel and engine oil for leakage. Before start machine, check ground for fuel or cooling water. After start, check fuel filter and joints for oil leakage. Note: Your hands and loose clothing far away from moving and hot parts after start the fork truck.C. Check steering
12、 wheel, brake, tyres,lights, horns and wipers Steering Wheel: stop fork truck, turn steering wheel left/right, the turning clearance is less than 10, push steering wheel up/down for loosing or not.Brake: stamp on the pedal, brake can work at once, and oil circuit isnt leaking.Tyres: observe the tyre
13、 surface for abnormality, if need, use barometer for checking pressure and add gas. Check tyre for foreign object and bolt every 100 hours.Lights: Check headlights, small lights, fog lights, turn signals, taillights, brake lights for abnormality. Horns: work properly, voice is loud. Wipers: work pro
14、perly.D. Observe each meters, engine and chassis parts during traveling Observe each meters: stop the fork truck at once and check if any one of charging indicator, oil temperature alarm, engine oil pressure alarm, engine oil temperature alarm, air filter alarm, fuel oil level alarm is trouble.Notic
15、e the smeel of bruning rubber: if smeel the bruning rubber, stop the fork truck at once and check the low pressure circuit for short circuit, the belt of fan and generator, tyre and other parts. Note: the fork truck is hot at this time.Notice the abnormal sound: stop the fork truck at once and check
16、 the engine, chassis moving parts and other parts.Check hub temperature after stop the fork truck: use hands to touch hub, if hands are hard to bear, the temperature is too hot and make the further examinations. Health Requirements of Drivers:The fork truck drivers must be healthy, normal intelligen
17、ce and meet the following points:A： Fine hearingB： Normal blood pressureC：Dont have mentally ill, heart disease, high blood pressure and neurosisD： Fine vision, no color blindnessDrivers woking in a plant must have undergone both theoretical and practical training, the residency is more than 6 month
18、s, master the operation skills, acquire the special job licence, then operate fork truck independently. During residency, students must be properly guided by teachers. Drivers must study carefully and stictly comply with traffic regulations. Carry the special job licence anytime for the relevant dep
19、artments inspection when working. Drivers must master the operation skills, be familiar with fork trucks capacities, the plant roads, fork trucks maintenance and troubleshootingDriving after drinking is strictly prohibit. No smoking when driving, adding oil and charging. Picking up people is forbidd
20、en. Check fork truck before operating, Fault fork truck is absolutely prohibited. Check for people and barriers before starting fork truck, then blow a whistle for traveling Slow down undet the adverse conditions A routine physical examination should be performed for drivers, if anybody dont suit fo
21、r the driver job, should change his job. E： Drivers in a plant must do the following points:F ：Drivers must insist on Ten Slow, Eight No Driving , Ten Good“Ten Slow”:Slow starting, slow turning, slow downgrading, slow traveling while passing other cars, slow reversing, slow pulling, slow traveling a
22、t intersection, slowing driving at dark,slow driving on rain days, slow traveling on bridge.“Eight No Driving:No driving when occur the following things:the door doesnt close, safety equipment goes out of order, the driver doesnt sit properly, goods arent loaded correctly, people stand on forks, peo
23、ple stand on mast, the driver doesnt check before working, overhigh or overweight goods Ten Good:Good brake, good lights, good horns, good driving skills, good observation, good signals, good maintenance, good complying with regulation, good performance of safety measure, good teamwork In order to f
24、ork trucks work normally, fork truck should be examined by the specially trained personnel at least every year.If the fork truck provides the seat belt, drivers must buckle the seat belt when driving. No picking up people while moving fork truck.Its forbidden to use the worn-out forks (exceed allowa
25、ble range), broken and unfixed fork.Precaution of accidents4.Attachments:Using attachments according to their functions and products descriptions.Using the attachments from the original manufacturer, if not, use them under the circumstances of safe assembly and safe load.Its forbidden that use overw
26、eight attachments and work with forks together.The load nameplates and warning signs must be located clearly on fork trucks. Inspection Method: Check connection pipes for wearing out and damage. Check pipe joints for leakage with soap water or special equipments. Turn off the gas valve after stop fo
27、rk trucks. 5. A Safe Rules of PP GG System! A liquefied petroleum gas leak can result in a explosion and a fire!Especially in the following circumstances:： LLPPGG System leaks. Engine cant start. Smell liquefied petroleum gas.It must be forbidden at this time:Remove the gas cover(1) and lose the gas
28、 cover(1).No operating if LLPPGG system is fault.No driving the fork truck if it is fault.6. Safe OperationLearning ForkliftDrivers must have undergone both theoretical and practical training. Read the operational manual before driving.Forklift inspectionCheck forklift before woring everyday, if fin
29、d any troubles, need repair.Keeping body in forkliftDrivers must sit on seat to operate. Its forbidden that push any parts of their body through mast, forks and moving parts.No jumping from forkliftDont jump when forklift tip, but clench the steering wheel and open two legs, body tip in the reversal
30、 direction of forklift tipping, sit on seat in case of collision.No overloadingLearning the maximum load on nameplate. No overloading.Preventing from transversal overturning Forklift trucks may overturn as a result of overload, unequal center of gravity of the load or travel over an uneven surface c
31、ausing the vehicle to topple over. Fixing goodsNo loading unfixable or loosing goods. Be careful of collision or overturning when load the overhigh or over width goods.Goods in the centreBe sure that goods in the centre of forks and forks in the bottom of goods before lifting.Overhigh goodsThe good
32、height shouldnt exceed the mast, unless the goods are fixed and dont slip from forklift.Lowering forks completelyPush the emergency isolating switch to lower the forks completely, remove the start key before park forklift. Block the wheels if park on slope.Preventing from longitudinal overturningThi
33、s condition may occur when forklift on slopes, loading overweight goods, over tilting or applying the emergency brake, fast reversing and lifting mast. So drivers must lower the mast while traveling.Preventing from transversal and longitudinal overturningBe careful when forklift travel on the uneven
34、 ground, the muddy tide flat, or impact the top objects or other objects.Operating smoothlyOperate smoothly when a forklift starts, parks, travels, turns and brakes, or it will cause danger to drivers and other people. Observing the topKeep the mast vertical or leaning backward. Its forbidden to lea
35、n forward. Be careful of obstacles especially at the top of forklift. The least tilting angleOperate the tilt system smoothly and slowly. No tilting forward except lifting or lowering goods, then tilt the mast backward for fixing goods. VisionDrivers try to lower the mast and lean it backward when f
36、orklift travel with load for the wider vision. If goods block the view, drivers must reverse (except traveling on upgrades).Notes of traveling on slopesIts forbidden that cross slopes or turn on slopes. The forks level are higher the slope height when loading goods, the forks are lower the slope hei
37、ght when no loading.Reducing speedComply with the limited speed, and the rule of pedestrians have the right of way. Reducing speed and blow horns on intersections corners.Notice PedestriansIts not allowed that anyone stands or passes the lifting forks, or stand in the rear of forklift or the turning
38、 space.No picking up peopleNo picking up anybody!Nobody stands the lifting fork carriages. If need to lift people, use the special equipments.Noticing the strength of ground supportNot all ground or floors are suitable for supporting your forklift with load or without load.Learn the ground and floor
39、s strength. No playing when driving forkliftsThe rules of safe driving apply to everyone. Its dangerous to you and other people if play on forklifts when driving. Be careful of the swing of forklift tail while turningBe careful of the swing of forklift tail when forklift turn in a narrow space. Fork
40、lifts turn with their rear wheel, so cause a big swing. Loading a bulky good and traveling on slopesIf load a bulky goods, and block the view, forklift must be reversed. If travel on upgrades, forklift should travel forward and arrange a guide in front of the forklift. No smoking when adding oil or
41、checking batteryTurn off the engine and power when adding oil or checking battery.No smoking or lighting.7 .Maintenance RulesAlways refer to the manual and the technical informations!Always act in accordance with the manufacturer guidancesIf you feel confused, contact the manufacturer for help!Requi
42、rements:Only conduct the correct maintenance regularly, forklifts can work properly.Only the specially trained personnel can conduct the maintenance for forklifts. Must use the special engine oil, grease,diesel and parts from the manufacturer recommendations.If not comply with the above operational
43、standards, the fork truck capacities will be suffered.The after-service people should obey the safety rules to maintain fork trucks like drivers.Fork trucks must be parked on flat land, and not slide or automatic start. Fix the fork truck with wood block and special equipments.Lower forks and lean m
44、ast forward slowly till forks touch the land, push the emergency isolating switch and remove the start key.The mast must be fixed in case of leaning backward, if need to repair. No modifying fork trucks or adding any equipments without manufacturers permission. Check functions and commissioning afte
45、r every maintenance. NoteIt is necessary to make up the lost or destoryed nameplates.The maintenance interval should be shorten if fork trucks work in extreme enviroment.(over hot, over cold or over dusty).NoteObey the safety rules and disposal methods of oil, grease and detergent.NoteInspection and
46、 commissioning should be made after every maintenance.Be sure of the correct maintenance.You must check the following points:Safety Rules: Its necessary to use the correct lifting tools to support the forklift.Clean：Welding：If need to weld, take away the senstive parts (such as hydraulic control par
47、ts and battery). Be sure fire-fighting apparatus is near.Assembling and safety Keypoints:Inspection and commissioning should be made after every maintenance.Be sure of the correct maintenance.No using the high-pressured water gun to flush the electric forklift. If use the high-pressured water gun to
48、 flush the diesel forklift, the engine must be turn off. Be carefu not pouring water into the intake and outtake. No using flammable liquid to clean. Prevent short circuit. Protect all senstive parts.Clean electric motor and other parts by high pressure air. The chains are cleaned only by paraffin w
49、ax, then are lubricated. Keep the workplace and cab clean.NoteIts necessary to park forklift on the flat land, and the wheel cant slide.The forks must be placed on land or lift to a certain height in case of collision.Keep the workplace clean in case of slipping.Keep the workplace clean in case of s
50、lippingThe forks must be placed on land or lift to a certain height in case of collision.Jacking and fixing a fork truckThe jack must be enough lifting capacity. The jacking locations only are the counterbalance(1)and frame(2) outside. （Please refer to the operation manuals of different type forklif
51、ts）Jacking the fork truck (use wood block for fixing) and keep workplace clean when maintaining.Lifting and safetyNo one is allowed to enter the working space while the fork truck lift.The lifting devices and crane must have enough load capacities. The rope should be tied to the lifting point.If nee
52、d forks and mast to lift, must take measures to prevent them from gliding.If need to work on mast, must fix the mast against leaning backward.8. Fire preventation and cleaningPreventing tanks from explosion:The explosion accidents main result from the residual flammable gas in tanks. In order to avo
53、id these accidents, place the tanks in ventilation 24 hours, then clean them completely with detergent.Wash the tank 2-4 times by water. Weld only when no residual engine oil or diesel and gas.Open the tank cover when welding. No using flame but flashlight when check a tankNo knocking tanks with iro
54、ns in case of spark.It is prohibited to maintain and start forklifts in petrol stations.No keeping gloves and rags with oil in petrol stations or cause explosion. Keep them in a iron box with coverCleaning notes: Use the correct detergent. Remove the battery. Be careful when using high pressure wate
55、r to flush parts. Some sensitive parts must be lubricated such as chains, bearings, grooves and rolls. No smoking or lighting when clean the parts with flammable liquid.Wasteoil: Dispose wastoil according to the local regulations, no pour wastoil on ground or sewer in case of fire and explosion.焊接焊接
56、If need to weld on a forklift, prepare a extinguisher, and remove these sensitive parts.9. Protective ClothesNoteCorrectly wear the protective clothes. Loose clothing may wind around the moving mechine parts and result in accidents.Protective methodsMust wear the protective clothes and other safety
57、devices against oil, acid liquid, poisonous gas and heavy pound injury. NoteNo wearing jewellery during workingNo wearing jewellery, watch when you work in case they wind around the moving mechine parts or cause short circuit by electric parts.Your hands must far from the follwoing objectsHands is n
58、ot allowed to enter the tracks before the mast isnt fixed. Hands is not allowed to reach the moving parts.1 0 . Safety Requirements about Charging a BatteryAlways comply with the safety rules about charging a battery.NoteAlways be careful of charging a batteryMust wear the protective clothes and saf
59、ety glasses because the electrolyte is a mixture of sulfuric acid and water, is toxic and corrosive.If clother, skin or eyes touch the electrolyte, wash with water immediately.If eyes touch the eletrolyte, visit a doctor at once.No smoking and lighting in case of elplosion. Open the battery cover fo
60、r charging. Prevent scraps from entering the inside of battery.The charging place is well ventilated.Keep the charging place clean, dry, no scraps. Keep covers well. The battery and the charging wires cant twist together.No add other liquid in battery. Only add distilled water after charging.No using or placing unprotected tools or electric materials, or cause short circuit, injury and battery explosion. Assemble and fix a battery properly after charging.NoteIf you dont know how to charge a battery, please contact the manufacturer.
