《吉利汽车水性漆设计方案资料》由会员分享，可在线阅读，更多相关《吉利汽车水性漆设计方案资料（20页珍藏版）》请在金锄头文库上搜索。
1、吉利美日项目水性漆工艺参数及设备设计方案2008.2第一部分：吉利公司提供的涂料厂家的水性漆资料BASF公司（上海）水性漆的存储环境要求(+5Cto+30C)1、 Duringwinterandsummercoolingorheatingisnecessaryduringtransport.2、 Itisnecessarythatlorriesorothertransport.vehiclesareequippedwithtemperatureregulation.3、 Storageandpaintmixingroomsshouldbeairconditioned.建议使用的施工参数涂料（z
2、K性）喷房环境挥发烘烤条件工作窗口可调整范围空气流速时间空气流速Waterborneprimer232C65%5%20-28C55%-75%0.3-0.5m/s%min0.3-0.5m/s8minto60C+5minto160c+20min160cobjectWaterborneBasecoatMatallicsSolids231C65%5%231C65%5%20-28C55%-75%20-28C55%-75%0.3-0.5m/s0.3-0.5m/s力.5min4-5min0.3-0.5m/s0.3-0.5m/sForceflashoffa.1.5mininfrared2000m3/h.mb.
3、 2.5minhotair2000m3/h.mAirtempature:60-80CAirhumidity:10gH2O/kgairc. 1.5mincooling4000m3/h.mAirtempature:20-25CClearcoat(1k)231C60%-75%20-28C50%-75%0.3-0.5m/s前min0.3-0.5m/s20min140cobjectClearcoat(1k)231C60%-75%20-28C50%-75%0.3-0.5m/s6士1min0.3-0.5m/s15min140cobject二、PPG公司BasecoatHeatedFlash?Goalisto
4、achieve“WetfilmBCsolidsof85-92%goingintoclearcoatzone?Minimum1-2minutesambientflashinboothafterspray?Typically3-5minutesat70-90oCPPGWBBasecoat/ClearOperatingRequirements?PrimerBodyTemp.beforeBCApplication- 45mSagginglimit45mPHvalue8.08.8ApplicationProperties（施工参数）Appl.Viscosity（施工粘度）Application（施工条件
5、）Din42339-42sFlash（闪干）:PrebakeBake（烘烤条件）Apply1or2coatsofPrimerto30-35micronat50/50split。通过一次或两次喷涂达到30-35微米厚的中涂漆。5-6minutesflashafterapplication喷完中涂闪干5-6分钟5-6minutes80athotair30min160C30分钟160Gloss （光泽）Adhesion（附着力）Film Thickness（膜厚）FilmProperties(P/S+B/C+C/C)漆膜性能(包括中涂漆，底色漆和清漆)6060-90X-cut/tape100/100
6、Permascope（micron）30-35三、关西涂料（湖南湘江）HR湘江关西有效版本号：2007-8-15产品说明书WP-404B水性中涂湘江关西涂料有限公司XIANGJIANGKANSAICOATINGSCO.,LTD.2007-08-15拟稿校对审批孙待分类成分WP-404BN-2(WT%WP-404BN-5(WT%WP-404BN-9(WT%颜料白J2.019.425.2深黑A0.30.3一体质颜料I12.7一一体质颜料G1.61.61.4树脂聚酯树脂23.922.821.8氨基树脂8.07.66.3添加剂润湿剂1.31.21.1消泡剂0.60.50.5起泡防止剂1.61.51.4
7、硬化触媒0.20.20.2中和氨基0.80.70.7表向调整剂1.91.91.6RC齐|J0.10.10.1溶剂醇类溶剂1.81.71.6酯类溶剂4.24.03.7纯水H2O39.036.534.4涂料参数固体份54.257.159.6粘度（S/FC-4）606060PH值8.48.48.4密度(g/ml20C)1.171.221.28闪点（C）90W9090燃点（C）240240W240VOC(g/L)71.370.368.1干膜比重1.371.471.59WP-404B中涂技术标准厅P项目指标（例N-5）测试方法1容器中状态均f异常HKSTM-1201D2细度科m20Kg.cm/14光泽（
8、60）80HKSTM-060215涂膜外观平整光滑无异常HKSTM-0521A16铅笔硬度FHKSTM-0634B17附着力（2x2mmJ格）ED+|i品100/100HKSTM-262418附着力(2x2mmJ格)ED+本品+WB-16/KINO400H100/100HKSTM-262419抗粉化性10个循环后，没有起泡、粉化现象/20抗氮氧化物性在20PpM的氮氧气氛中烘烤，试板无缺陷。/与面漆配套性21涂层外观平整光滑、无颗粒、无失光等现象/22附着力不打磨，与面漆配套附着力100/100/23层间附着力湿打磨和没有打磨区域，附着无异常/24抗冲击强度20Kg.cm/25耐水性（去离十水
9、40cx240hr）外观无异常，附着100/100/WP-404B中涂涂装条件（实车涂装方法例）项目空气喷涂(AirSpray)往复机、机器人涂装涂装机械WIDER-71(OR77)ABB/EG/DURR等稀释剂DIW粘度(FC-4/25C)505吐出量300600ml/min250350ml/min空气压力一一一.25.06.0kg/cm喷幅全开(40cm)涂装距离30cm涂装重合率2/32/3涂装次数23次1次中间流平时间13min最终流平时间710min施工电压/60KV环境温湿度23-27C7080%环境风速0.40.6m/sec烘干条件140cx30min或150cx20min标准膜厚3040师推荐水性中涂预烘干及烘烤条件实例水性中涂适当的干燥条件（预烘干一MOP）升温510时间(min)15被涂物温度E20温度KEEP区可采用150cx20minFfP湘江关西有效版本号：20070815产品说明书WT-7
