容器安装使用维护说明.doc

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1、Tianchen Chemical Engineering CO., LTDTurkey ETI Soda Project Contract No. BP-T13B03-EQU-15022Volume No. 01 of 02VENDOR DATA BOOKOFV2209c DemisterFORTURKEY ETI SODA PROCESS PROJECTCHINA TIANCHEN ENGINEERING CORPORATIONWUXI SHUANGXIONG GENERAL MACHINERY CO. LTD.CataloguePART 1:GENERAL DESCRIPTION OF

2、THE EQUIPMENT 设备的总体说明 1.1. General description including Buyers specifications and data sheet总体说明包括买方的技术规格书和数据表。 1.2. List of equipment included in the supply 包括在供货范围内的设备表。PART 2:RECOMMENDATIONS FOR STORAGE, HANDLING AND LIFTING 储存,搬运和吊装的建议。2.1. Special precautions for handling prior to erection (1)

3、安装前搬运的特殊防护措施。2.2. Recommendations for storage prior to and during erection安装前和安装期间储存建议。PART 3:ERECTION 安装3.1. List of components to be erected/installed on site现场安装/装配部件清单。 3.2. Detailed erection schedule including assumptions taken into account 设备安装详细进度和估计费用。 3.3. Equipment erection and installatio

4、n procedures设备安装和装配程序3.4. List of connection points detailing location and dimensions连接点详细位置和尺寸清单。3.5. Electrical terminal wiring diagrams 电气端子接线图。3.6. Details of site assembly and field welds 现场总装和现场焊接细节。3.7. List of special tools for site erection and assembly现场安装和总装专用工具清单。3.8. Procedures for site

5、 assembly, level and welding现场总装,水准测量和焊接程序。3.9. Welding specifications for field welds现场焊接,焊接规格。3.10 List of checks and tests to be performed on site在现场完成的检查和测试清单。 3.11 Site testing and acceptance procedures 现场测试和验收程序3.12Procedures for preparation of equipment for commissioning (including calibratio

6、n ofinstruments) 设备试车准备程序(包括仪表标准).3.13List of work to be performed on site instead of Vendors shop (when required) (如有需要)在现场完成的工作清单。PART 4:START-UP AND OPERATING INSTRUCTIONS 开车和操作说明4.1.General 概论4.2.Principle of Operation 操作原理4.3.Description of the equipment 设备描述4.4.Commissioning and Start-up Instr

7、uctions 调试和开车说明4.5.Operating instructions 操作说明PART 5:MAINTENANCE INSTRUCTIONS 维修说明5.1.General 概论5.2.Safety instructions 安全说明5.3.Routine Maintenance Instruction 日常检修指导5.4.Plan Maintenance Instruction 定期检修指导5.5.Overhaul Instruction 大修指导5.6. Table of lubricants and equivalents 润滑油表和代用品5.7. Trouble shoo

8、ting check lists and diagrams 故障点检查清单和图表PART 6:SPARE PARTS AND TOOLS 备品备件和专用工具6.1.Spare Parts List for erection, commissioning and start-up 安装,试车和开车备品备件清单。6.2.Special Tools List 专用工具清单6.3.Spare parts List for 2 years operation二年运转用的备品备件清单。6.4.Mandatory Spare Parts List (if required) 强制的备件清单(如需)。PART

9、 7:MANUFACTURERS DRAWINGS 制造商图纸7.1.List of drawings 图纸清单7.2.Drawings 图纸7.3.Calculation notes 计算书7.4.Charts and technical data 曲线图和技术数据PART 8:PRODUCT QUALITY DOCUMENTS 产品质量文件8.1.Certificate of Quality 产品合格证8.2.Material certificates 材料证明书8.3.Inspection and test reports 检验和测试报告PART 1GENERAL DESCRIPTION

10、 OF THE EQUIPMENT TIANCHEN CHEMICAL ENGINEERING CO., LTDTianchen Chemical Engineering CO., LTDTurkey ETI Soda ProjectPART 1: GENERAL DESCRIPTION OF THE EQUIPMENT1.1 General description including Buyers specifications and data sheet Tag No.NameSpecificationQty.Design P. (MPa)Design T. ()Main Material

11、Weight(Kg)V2209cDemisterVN=200 L310.5850S304082701.2 Equipment included in the supply According to sheet of 1.1. Tianchen Chemical Engineering CO., LTDTurkey ETI Soda ProjectPART 2RECOMMENDATIONS FOR STORAGE, HANDLINE AND LIFTINGPART2: RECOMMENDATIONS FOR STORAGE, HANDLINE AND LIFTING2.1 Special pre

12、cautions for handling prior to erection 2.1.1 If the equipment is not being stored, inspect for shipping damage to all protective cover upon receipt at the jobsite. If damage is evident, inspect for possible contamination and replace protective covers as required. If damage is extensive, notify the

13、carrier immediately.2.1.2 When installing, set the equipment level and square so that pipe connections can be made without forcing.2.1.3 Before piping up, inspect all openings in the equipment for foreign material. Remove all wooden plugs, bags of desiccation, and shipping covers immediately prior t

14、o installing. Do not expose internal passages of the equipment to the atmosphere since moisture or harmful contaminants may enter the unit and cause severe damage to the system due to freezing and/or corrosion.2.1.4 After piping is complete, if support cradles or feet are fixed to the equipment, loosen foundation bolts at one end of the equipment to allow free movement. Oversized holes in support cradles or feet

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