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1、 江苏启安建设集团有限公司Jiangsu QIAN Construction Group Co., Ltd.文件编号Doc. No.：22150-QIAN-S-0021文件类型Type文件页数Page附件页数Attached Page版次Rev修订说明Edit spec.受控编号Charged No.S0版Rev. 0UpdatedQIAN-0021文件标题：Document Title:CHEMTURA Project Acorn MEI Stage II Works (Ester and Fluids)科聚亚高新材料（南通）有限公司18500吨聚氨酯弹性体预聚物、33200吨高性能表面活性
2、油品项目一期工程II阶段工程机电安装（冷冻机润滑油和润滑油）管道系统吹扫（清洗）方案Piping System Blowing / Flushing ProcedureRev. 02013.12.20版次Rev完成日期Date编 制Issued by审 核Checked by批准Approved by S- Scheme 方案；P- Plan 计划；R Report 报告； L- letter 信件；目录1、 目的Purpose2、 适用范围Scope3、引用标准及编制依据 Standard4、工作内容及操作流程 Content & Procedure5、人力及工机具计划Person and
3、machine plan6、操作程序及技术要求Operating procedure and technology requirements7、质量记录Quality Record8、安全措施Safety Measures9、其他 others管道系统吹扫（清洗）方案Piping System Blowing / Flushing Procedure前言 Preface 根据业主/管理公司发放的图纸、工程说明及相关的规范、标准，以及工程量清单，我司将负责科聚亚高新材料（南通）有限公司年产18500吨聚氨酯弹性体预聚物、33200吨高性能表面活性油品项目一期工程II阶段工程的机电安装工作，包括所
4、有设备机器及附件安装、管道及其附件制作安装、仪表工程安装、电气安装、暖通工程安装等。We will be responsible for whole MEI installation works in the CHEMTURA Project Acorn in accordance with the drawings, specifications and BOQ issued by CHEMTURA/WPC, and under the relevant code and standard. Include all equipment and their accessories instal
5、lation, pipe and fittings fabrication and installation works, the electrical installation works.1 目的Purpose 为消除隐患，避免不必要的损失，为工程项目的管道系统吹扫（清洗）提供指导，以检查管道系统的清洁度的施工质量，使系统运转能顺利进行。 To remove the incipient faults, to avoid the unnecessary damages, to give an instruction for blowing/flushing, to check the cle
6、anness inside piping, and to ensure the System operation successfully, we make this procedure.2 适用范围 Scope本公司所承建科聚亚高新材料（南通）有限公司年产18500吨聚氨酯弹性体预聚物、33200吨高性能表面活性油品项目一期工程II阶段工程的管道安装工程管道系统的吹扫（清洗）工序。This procedure is applying to QIAN piping system in CHEMTURA Project Acorn MEI Stage II Works.3 引用标准及编制依据 S
7、tandardl 设计施工图说明 Specification in the Designing drawing.l GB50235-2010 工业金属管道工程施工及验收规范 Construction Acceptance Code for Industrial Metal Pipe l GB50184-2011工业金属管道工程施工质量验收规范Construction Quality Acceptance Code for Industrial Metal Pipe Engineeringl GB50236-2010 现场设备、工业管道焊接工程施工及验收规范 Construction and A
8、cceptance Code for Equipment and Industrial Pipe Welding Engineering on Sitel GB50683-2011现场设备、工业管道焊接工程施工及验收规范Construction and Acceptance Code for Equipment and Industrial Pipe Welding Engineering on Sitel SH3501-2011 石油化工有毒、可燃介质管道工程施工及验收规范 Construction and Acceptance Code for Toxic and Inflammable
9、Pipe work of Petrochemical Project l 建筑给水排水及采暖工程施工质量验收规范（GB50242-2002 ） Construction Acceptance Code for Archetecutural Water supply & Plumbing and Heating Engineering （GB50242-2002 ） l 压力管道规范 工业管道（GB/T-20801-2006 ） Pressure pipe code: industrial pipe l 特种设备安全监察条例（国务院第549号令）Special Equipment Safety
10、Supervision Rule No. 549 Documentl TSGD0001-2009特种设备安全技术规范Special Equipment Safety Technical Codel 业主要求及设计要求 Requirements of Client and Design 4 工作内容及操作流程 Content & Procedure4.1操作流程吹扫（清洗）前系统检查System inspection prior to blowing/flushing吹扫（清洗）介质选定Select and confirm a medium for blowing/flushing管道系统吹扫（
11、清洗）Piping system blowing/flushing管道系统复原Resume the piping system4.2工作内容管道吹扫/冲洗工作根据试压包划分进行，管道试压完成后，吹扫班组对管道进行吹扫/冲洗，II阶段压缩空气吹扫试压包103个，蒸汽吹扫10个，水冲洗3个，不吹扫3个，详见下表。Purge/flush pipe work according to the division test package, after completion of pipeline pressure test, purging shift to purge/flush pipe, phas
12、e II of compressed 103 air purging pressure test package, 10 steam purge, water rinse three, purging 3, see the table below.序号系统名试压包号管道介质压力管道试验压力区域吹扫/清洗介质备注1S501 储罐系统S501-001EBON/A15421PA2S501-002EBON/A15421PA3S501-003PAON/A15421PA4S501-004PETN/A15421PA5S501-005EBOGC215421PA6S501-006EBOGC215421PA7S5
13、01-007PAOGC215421PA8S501-008PETGC215421PA9S501-009EBON/A15421PA10S501-010EBON/A15421PA11S501-011EBON/A15421PA12S501-012EBON/A15421PA13S501-013EBON/A15421PA14S501-014PETN/A15421PA15S501-015PAON/A15421PA16S501-016PAON/A15421PA17S501-017PAON/A15421PA18S501-018EBOGC215421PA19S501-019EBOGC215421PA20S501-020EBOGC215421PA21S501-021EBOGC215421PA22S501-022EBOGC215421PA23S501-023PETGC215421PA24S501-024PAOGC215421PA25S501-025PAOGC215421PA26S501-026PAOGC215421PA27S501-027VNTN/AN/A421N/A28S502 冷冻机润滑油反应系统S502-001EBON/A15230PA29S502-002EBOGC215230PA30S502-003EBO
