简易正压防爆控制柜用户手册

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1、简单正压防爆控制柜使用说明书Type of Protection “nZ” Control Cabinet Manual安全提示(Safety Instructions):1本产品为防爆产品,应严格按照本手册的规定进行安装、调试和运行;To maintain the explosion protection, the rules on installation, testing and operation in this manual should be strictly observed. 2本产品的供电电压为230VAC,在进行电气维修时应注意安全; Special attention s

2、hall be paid to personal security while electrical maintaining for its power supply is 230VAC.3本产品在正常工作状态下不能随意旋松柜门上的压紧螺钉或打开柜门,这将导致简单正压防爆控制柜压力低报警;On normal operation, permission is not allowed to arbitrarily open the door of this cabinet or loosen pressure bolts in the door, which may leads to a low-

3、pressure alarm of this type of Protection “nZ” Control Cabinet.4本产品在正常工作状态下不能随意关闭截止球阀或旋转节流阀旋钮,这将导致简单正压防爆控制柜压力低报警或使控制柜承受较大过压;On normal operation, permission is not allowed to arbitrarily close the cut-off glove valve or adjust the filter regulator, which may results in a low-pressure alarm of this ty

4、pe of Protection “nZ” Control Cabinet or an over-pressure on the cabinet.5本产品在正常工作状态下应至少每周检查一次过滤减压阀滤杯的情况,并清洗滤杯; Its necessary to check and clean filter cup of filter regulator for once a week at least.简单正压防爆控制柜使用说明书Type of Protection “nZ” Control Cabinet Manual一、概述简单正压防爆控制柜产品是本公司开发生产的新型防爆产品,产品的设计生产符

5、合GB3836.8-2003爆炸性气体环境用电气设备 第8部分“ n”型电气设备标准。产品属3类电气设备(EEx nZ II 3G/D)。The type of Protection nZ control cabinet is a new kind of Ex product developed by our company. Its design and manufactory meet the standards of GB3836.8-2003“Electrical apparatus for explosive gas atmosphere Part 8 n typed electri

6、cal apparatus”. The product is marked as EEx nZ II 3G/D.本产品的主要功能是:在其内部安装非防爆电气元件,使之能满足在防爆2区使用的要求。The major function of this product is to fulfill all requirements in zone 2 by installing non Ex- electrical apparatus inside the cabinet.二、产品组成简单正压防爆控制柜产品由三部分组成,包括:防护等级IP55以上的密封仪表柜(见左图)、简单正压控制报警单元和气路单元(见

7、下图)。The control cabinet consists of three parts: airproofed instrument cabinet with its degrees of protection over IP55, simplified alarm unit controlled by positive pressure and pneumatics. 1 压力表(Pressure Indicator)2 报警指示灯(Alarm Indicator)3 电源指示灯(Power Indicator)4 电源转换开关(Power Switch)5 隔爆控制箱(Ex d C

8、ontrol Box)6 压力控制器(Pressure Controller)7 气路单元(Air System)密封仪表柜采用SS316冷轧不锈钢板制成,防护等级IP55以上,控制柜配有100mm底框和203mm的角钢底座。The instrument cabinet is made up of cold-rolling stainless steel (SS316) with degrees of protection over IP55. It is equipped with a bottom board (100mm) and an angle iron-made base (203

9、mm) .正压控制单元安装在控制柜侧面,其连接控制柜内外设备的电缆采用金属电缆格栏密封。柜体内外的控制系统的电气连接采用铠装电缆,并通过铠装电缆格兰密封。铠装电缆格兰安装在控制柜底部四块可拆卸的格栏安装板上。控制柜的门是通过设置在门内侧的密封圈和门上的压紧螺钉密封的。The positive pressure alarm unit is mounted on the side of the cabinet and its bottom metallic glands provide a good sealing for the cables linking to the apparatus i

10、nside the cabinet. The input and output electrical connection is made through armored cables which are airproofed by related glands. Cables entry into cabinet is generally from the bottom.简单正压控制报警单元(见下图)由: DW812.99压力控制器(详见附件一)、压力表,直流电源,防爆指示灯、防爆转换开关、防爆蜂鸣器(安装在控制柜顶部)、安全栅和中间继电器等组成。简单正压控制报警单元的配置图见附件二。Sim

11、plified positive pressure alarm unit (the following picture) is composed of pressure controller DW812.99 (for details, see appendix 1), pressure instructor, DC power supply, Ex-lamp, Ex-switch, Ex-buzzer, safe barrier, relay and so on. Its configuration of electrical connection is illustrated in app

12、endix 2.1 直流电源(Power Supply)2 中间继电器(Relay)3 安全栅(Barrier)4 温度显示控制器(Temp. Controller)5 接线座(Terminal)6 防爆蜂鸣器(Ex d Alarm)压力控制器DW812.99具有控制柜内压力高时泄压的功能,在一定的压力范围内,柜内压力越高,其泄压能力也越大,泄压口在压力控制器侧面。(注:不能将此口封堵)Pressure controller DW812.99 features releasing gas when the pressure inside the cabinet is high. To a ce

13、rtain extent, the higher the inner pressure is, the more gas the controller releases. The vent is in the side face of the cabinet . (Note: Dont stop up the vent)压力控制器的防爆等级为Ex nL IIC T6,其与关联设备:安全栅KFD2-SR2-Ex1.W组合成一个本安控制回路。Explosion category of the pressure controller is Ex nL IIC T6. Combined with re

14、lating apparatus (barrier KFD2-SR2-Ex1.W) it constitutes an intrinsic safety control circuit.气路系统(见下图)包括:截止球阀、过滤减压阀、补气/换气节流阀、手动阀、排气气缸等组成。气路连接采用SS316不锈钢管。气路系统图见附件三。Air system includes cut-off globe valve, filter regulator, compensation/purging throttle valve, manual valve, exhaust cylinder and so on.

15、 Pneumatics is linked by stainless steel (SS316) pipes. For more details on connection of air system, see appendix 3.1.过滤减压阀 (Filter regulator)2.补气节流阀 (compensation throttle valve)3.排气气缸 (Exhaust cylinder)4.手动阀 ( Manual valve)5.换气节流阀 (purging throttle valve)6. 截止球阀 (Cut-off globe valve)7. 电缆格栏 (Cable glands)三、安装使用(Installation instructions)在安装本产品前,应先检查外包装是否完好,如发现有比较严重的损坏,应及时与产品供应商联系;Before install, please check the outside package , if it is seriously damaged, connect timely with the supplier.包装箱打开后,应检查控制柜外观是否有变形,压紧螺钉是否配齐,安装在控制柜外部的设备是否完好;检查一切正常后

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