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1、 .wd.摘要本设计是长距离矿用皮带输送机总体设计。长距离皮带输送机可实现在长距离运输巷道内连续的、大运量的运输，减少能源损耗，节约本钱，同时提高生产效率。在设计中首先根据运输巷道的布置图提出并确定设计方案。其次根据原始参数进展皮带输送机总体的设计：确定带宽；计算输送机总圆周驱动力；计算输送机各点的张力并确定圆周驱动力的分配；电动机装机功率的计算及确定电动机布置方案；输送机的拉紧力及拉紧行程的计算。最后对主要传动部件进展设计：减速器的设计计算及托辊的校核。本设计主要应用于运输巷道，主要的特点为长距离、大运量。解决了在长距离的情况下输送机多点驱动的问题，以及长距离皮带拉紧的问题。关键词：长距离输
2、送机；张力计算；减速器设计AbstractThis design is the long-distance belt conveyor for mine design. Through the conveyor belt to achieve the overall design of roadway in the long-distance transport continuous, large capacity of transport, reducing energy consumption, saving costs while increasing productivity. Fir
3、st of all, in the design layout of the roadway under the proposed transport and determine the design. Second, according to the original parameters of the overall design of belt conveyor: identification bandwidth; calculated the total circumference of conveyor drive; calculate the points of tension c
4、onveyor and determine the circumference of the driving force distribution; motor installed power of calculation and determine the electrical layout of the program; delivery Machine tension force and tension calculation trip. Finally, the design of the main transmission components: speed reducer desi
5、gn calculations and check idlers. This design is mainly used in the transport tunnel, the main features of the long-distance, large capacity. Solved in the case of long distance multi-point drive conveyor, as well as long-distance belt tensioner problem. Keywords:Long distance conveyor;tension calcu
6、lation;reducer design目录摘要IAbstractII第1章绪论11.1国内外带式输送机的开展现状11.2带式输送机的分类21.3 选题的目的、意义和本文主要的研究内容31.4设计目标及原始参数4第2章输送机总体构造设计计算52.1 输送机总体方案确定52.2 输送带张力计算62.2.1输送带允许最大的下垂度计算最小张力62.2.2输送带不打滑条件72.2.3各种驱动力分配情况下各点张力计算92.3输送机的 根本功能参数132.3.1输送带的宽度及校核132.3.2输送带层数的计算152.3.3输送带强度的校核162.3.4输送带最大的物料横截面积182.3.5总圆周驱动力计
7、算202.4电动机功率计算及布置方案252.5液压拉紧装置的原件选择和计算252.5.1拉紧力和拉紧行程的计算252.5.2拉紧行程确实定26第3章主要传动部件设计273.1减速器设计273.1.1传动比的分配和传动效率的选择273.1.2传动装置的运动和动力参数计算293.1.3齿轮传动设计303.1.4 轴的设计413.1.5键的选择和校核513.1.6 滚动轴承的选择与校核513.2 托辊的校核533.2.1 校核辊子载荷543.2.2托辊的额定负荷和最大转速553.3其它设备的选型563.3.1滚筒的选择563.3.2导料槽及清扫器选型573.3.3制动及逆止装置573.3.4保护设备
8、与其他辅助设备选型58第4章经济与技术分析58结论59致谢60参考文献61CONTENTSAbstract(Chinese)IAbstractIIChapter 1Introduction11.1Development of belt conveyor at home and abroad11.2Classification of belt conveyor21.3The purpose of topics, significance and content of this major research31.4 Design objectives and the original parame
9、ters4Chapter 2Conveyor demonstrate the overall program52.1Conveyor design and calculation of the overall structure52.2 Calculation of belt tension62.2.1 Conveyor belt to allow the largest minimum tension sag calculation62.2.2 Conveyor belt does not slip conditions72.2.3 Distribution of the various d
10、rivers points under tension calculation92.3The parameters of the basic functions of conveyor132.3.1The width of conveyor belt and check132.3.2Calculation of belt layers152.3.3Check of belt strength162.3.4The largest cross section area of conveyor belt material182.3.5Calculation of the total circle d
11、rive202.4Motor power calculation and Layout242.5Hydraulic tensioning device of the original selection and calculation252.5.1 Tension force and tension calculation of travel252.5.2Determination of tension trip25Chapter 3Design of the main transmission parts273.1 Reducer design273.1.1 Transmission rat
12、io of the distribution and transmission efficiency of the selection273.1.2 Transmission of motion and calculation of dynamic parameters283.1.3 Gear Transmission Design303.1.4 Design of shaft403.1.5 Selection and check of key503.1.6 Selection and check of rolling bearings503.2 Check idlers523.2.1 Che
13、ck of roller load533.2.2 Roller rated load and the maximum speed543.3 Selection of other equipment553.3.1 Selection drum553.3.2 Selection guide trough and cleaning device563.3.3 Brake and return device563.3.4 Protection of equipment and other auxiliary equipment selection57Chapter 4 Conomic and Tech
14、nical Analysis58Conclusions59Acknowledgements60References61第1章绪论1.1国内外带式输送机的开展现状带式输送机是连续运输机的一种，连续运输机是固定式或运移式起重运输机中主要类型之一，其运输特点是形成装载点到装载点之间的连续物料流，靠连续物料流的整体运动来完成物流从装载点到卸载点的输送。目前带式输送机已广泛应用于国民经经济各个部门，近年来在露天矿和地下矿的联合运输系统中带式输送机又成为重要的组成局部。主要有：钢绳芯带式输送机、钢绳牵引胶带输送机和排弃场的连续输送设施等。这些输送机的特点是输送能力大(可达30000t/h)，适用范围广(可
15、运送矿石，煤炭，岩石和各种粉状物料，特定条件下也可以运人)，安全可靠，自动化程度高，设备维护检修容易，爬坡能力大(可达16)，经营费用低，由于缩短运输距离可节省基建投资。现阶段，带式输送机的开展趋势是：大运输能力、大带宽、大倾角、增加单机长度和水平转弯，合理使用胶带张力，降低物料输送能耗，清理胶带的最正确方法等。我国已于1978年完成了钢绳芯带式输送机的定型设计。国外带式输送机技术的开展主要表现在两方面：1带式输送机的功能多元化，应用范围扩大化，如高倾角带式输送机、管状带式输送机、空间转弯带式输送机等各种机型；2带式输送机本身的技术与装备有了巨大的开展，尤其是长距离，大运量，高带速等大型输送机已成为其开展的主要方向。目前，世界上单机运距最长达30.4km。带式输送机已在澳大利亚的铝钒土矿投入使用；运输量到达37500t/h，带速为7.4m/s的一条大型带式输送机已应用于德国露天煤矿。1.2带式输送机的分类带式输送机可从不同的角度分类。1.按承载能力分类轻型带式输送机：专门应用于轻型载荷的输送机。通用带式输送机：这是应用最广泛的带式输送机，其他类型带式输送机都是这种带式输送机的变形。钢丝绳芯带式输送机：应
