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1、LGCPFCCPROJECT FOR PIPINGDocument No： YJ-VCM-PQR001Document Title： 碳钢管道焊接工艺评定报告PROCEDURE QUALIFICATIONG RECRD FOR CARBON STEEL PIPING发行：中国石油天然气第一建设公司Issued by：China Petroleum First Construction CorporationREV.CA:IdenticalnB:ModifiedC:New因No. of pages of Attachments(if any) are as follows:Attachment
2、No:SIGNER签名DATE日期编制Prepared By审核Checked By批准Approved By批准Approved ByCPFCCLGXINDA修改评语Modification-Observation中国石油天然气第一建设公司编制的文件未经本公司同意不得外用、复印和泄漏。This document is the property of CPFCC.It must not be used, reproduced, transmitted or disclosed without the written permission of CPFCC.中国石油天然气第一建设公司China
3、Petroleum First Construction Corporation焊接工艺评定报告Procedure Qualification Record评定标准 /Qualified Standard 焊接方法/Welding Process 焊接位置/Welding Position 接头类型/Type of Joint 规格/Specs 母材 /Base Material 填充材料 /Filler MaterialJB4708-2000GTAW+SMAW5GBUTT 168.28 X 18.26mmA106 GrBE4315(J427)+H08Mn2SiA文件类型：评定报告/Docum
4、ent type :Qualification Report级别 无/Class NA发行：YJ-VCM-PQR-001中国石油天然气第一建设公司Issued by：China Petroleum First Construction Corporation中国石油天然气第一建设公司编制的文件未经本公司同意不得外用、复印和泄漏。This document is the property of CPFCC.It must not be used, reproduced, transmitted or disclosed without the written permission of CPFC
5、C.w工艺评定/P.Q.R报告号Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版ARev. interpret A目录/Contents页/Page1/11目剥Contents1. 修改页/Revision page/结论页/Conclusion page 22. 焊接工艺数据单/Welding procedure data sheet pl/2 33. 焊接工艺数据单/Welding procedure data sheet p1/2 44有效范围/Range of validity. 55. 焊接试验扌报告/Welding test report 66
6、. 力学性能试验扌报告/Tests report of mechanical property, 7附件/Appendix射线探伤扌报告/Radiographic examination report 横向拉伸试验报告/Transverse tensile test 弯曲试验报告/ Bend test report 硬度试验报告/Hardness testw工艺评定/P.Q.R报告号Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版ARev. interpret A修改版页/结论Revision Page /Conclusion Page页/Page2/11
7、技术规程修改Revision of TS评论 Comments此版为翻译 修改A版This edition is in English and revised A本版第一次发布The first issuance根据 JB47082000According to JB4708一2000报告的结论/Conclusion of the report by 接受/Accepted不接受 /Rejected名字签字Name Signature日期Date名字签字Name Signature日期Date报告Report编写Prepared by审核Reviewed by批准Approved byw工艺评
8、定/P.Q.R报告号Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版ARev. interpret A试验接头/Test Coupon页/Page3/11焊接工艺数据单/Welding Procedure Data SheetPl/2焊道分布图 /Pass Arrangement Drawing破口准备图 /Edge Preparation Drwaing母材 /Base Metal部件 1/Component 1部件 2/Component 2钢号/GradeASTM SA106 Gr.BASTM SA106 Gr.B炉批号 /Heat or Lot N
9、oNANA尺寸 /Dimensions 168.28 X 18.26mm 168.28 X 18.26mm接头类型/Type Of Joint准备方式 /Preparation Method组对方式 /Fit-up Method清洁/Cleaning对接接头(V 形坡口)/Butt Weld(V Groove)热切割和打磨或机加工Oxygen cutting and grinding or machining加丝GTAW点焊包括在焊缝中GTAW tack welds with filler metal(included in the weld)钢丝刷和或打磨清洁/Brushing and /
10、or Grinding后热处理Postheating Treatment后热处理温度 /Postheating Temp：NAC后热保持时间 /Postheating Holding Time：NAh消除应力热处理Stress relieving Heat treatment加热速率/Heating RateNAC/h保持温度/Holding TempNAC保持时间/Holding TimeNAh冷却速率/Cooling RateNAC/h预热温度 /Preheating Temp9 max：NAC层间温度 /Interpass Temp9 max：200 Cw工艺评定/P.Q.R报告号Rep
11、. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版ARev. interpret A试验接头/Test Coupon页/Page4/11焊接工艺数据单/Welding Procedure Data Sheet焊道类型 /Type Of Passes第一焊道1st Pass第二、三焊道2nd,3rd Pass第四、五焊道4th,5th Pass焊接位置和方向Welding Positio n&Direction5G5G5G焊接方法/Welding ProcessGTAWSMAWSMAW填充材料 (焊丝或药皮 焊条)Filler Material (wire or c
12、overed electrode)钢号Grade牌号/TradeH08Mn2SiAE4315(J427)E4315(J427)AFNORNANANAAWSNANANA尺寸(m m)/Dimensions2.53.24.0极性 /Polarity正接反接反接保护气体ShieldingGas种类Grade焊接/Welding氩气NANA背面/BackingNANANA流量Flow (1/min)焊接/Welding5-12NANA背面/BackingNANANA非熔化电极种类Refractory ElectrodezGrade钨极WCE-20NANA直径(m m)/Diameter 极性 /Pol
13、arity2.5,正接NANA电气参数ElectricalParameters类型(交流或直流)Type(AC or DC)直流/DC直流/DC直流/DC电流范围Current Range(A)80-11090-120140-180电压范围Voltage Range(V)10-1520-2520-25送丝速度 /Wire Feed Speed(m/min)NANANA焊接速度 /Travel Speed(cm/min)4-76-96-12线能量 /Heat Input(KJ/cm)NANANA线性焊道或摆动焊道String Bead or Weave Bead线性焊道摆动焊道摆动焊道w工乙评定/P*Q.R.报告号Rep. NoA106Gr.B-G18.26-(GTAW+SMAW) V5G翻译修改版ARev. InterpretA标准或程序Standard or ProcedureJB4708-2000页 /page5/11焊接工艺评定的有效范围RANGE OF VALIDITY OF WELDING PROCEDURE QUALIFICATION1 车间(或现场)/Shop(or site)： 中国石油一建公司任一车间或现场/Workshop or site of CP
