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1、吉利美日项目水性漆工艺参数及设备设计方案2008.2第一部分：吉利公司提供的涂料厂家的水性漆资料一、 BASF公司（上海）水性漆的存储环境要求（+5 to +30）1、 During winter and summer cooling or heating is necessary during transport.2、 It is necessary that lorries or other transport. vehicles are equipped with temperature regulation.3、 Storage and paint mixing rooms shoul
2、d be air conditioned.建议使用的施工参数涂料（水性）喷房环境挥发烘烤条件工作窗口可调整范围空气流速时间空气流速Water borneprimer23265%5%20-2855%-75%0.3-0.5m/s5min0.3-0.5m/s8min to 60 + 5min to160+20 min 160 objectWater borneBasecoatMatallicsSolids23165%5%23165%5%20-2855%-75%20-2855%-75%0.3-0.5m/s0.3-0.5m/s1.5min4-5min0.3-0.5m/s0.3-0.5m/sForce f
3、lash offa. 1.5min infrared 2000m3/h.m b. 2.5min hotair2000m3/h.mAir tempature:60-80Air humidity:10g H2O/kg airc. 1.5min cooling 4000m3/h.m Air tempature:20-25Clearcoat(1k)23160%-75%20-2850%-75%0.3-0.5m/s6min0.3-0.5m/s20 min 140 objectClearcoat(1k)23160%-75%20-2850%-75%0.3-0.5m/s61min0.3-0.5m/s15 min
4、 140 object二、PPG公司Basecoat Heated Flash Goal is to achieve “Wet film BC solids” of 85-92% going into clearcoat zone Minimum 1-2 minutes ambient flash in booth after spray Typically 3-5 minutes at 70-90oCPPG WB Basecoat/ Clear Operating Requirements Primer Body Temp. before BC Application 35C Booth T
5、emp & RH 24C 1, 65% 5% Paint Supply Temperature 23-25 C Bake Window Clear Bake 140C 20 min BC Heated Flash-Off Requirements 3 min 70C (total 5 min-w/heat up) Film Build Requirements met/mica 12-18, CC HTC 45 5Waterborne Product Information Application Volume Solids 18% to 23% Application Weight Soli
6、ds 20% to 25% Application VOC 108 to 152 g/L Film Build Metallic 15-18 microns Solid White 20-25 micronsWater Borne Primer Surfacer Appearance: Best in ClassLW, SW and Filling Properties Chip: Meets Highest Relevant Market Demand Robustness:To Process Needs Manufacture; Bake; Spray; DFT; Repair; Bak
7、e: 140oC and 160oC Capable Film Build:25 & 35 micron Capability三、关西涂料（湖南湘江） 有效版本号：2007-8-15产 品 说 明 书 WP-404B 水性中涂 湘江关西涂料有限公司 XIANGJIANG KANSAI COATINGS CO.,LTD. 2007-08-15拟稿校对审批孙喆分类成分WP-404B N-2 (WT%）WP-404B N-5 (WT%）WP-404B N-9 (WT%）颜料白 J2.019.425.2深黑A0.30.3体质颜料I12.7体质颜料G1.61.61.4树脂聚酯树脂23.922.821.8
8、氨基树脂8.07.66.3添加剂润湿剂1.31.21.1消泡剂0.60.50.5起泡防止剂1.61.51.4硬化触媒0.20.20.2中和氨基0.80.70.7表面调整剂1.91.91.6RC剂0.10.10.1溶剂醇类溶剂1.81.71.6酯类溶剂4.24.03.7纯水H2O39.036.534.4涂料参数固体份54.257.159.6粘度（S/FC-4）606060PH值8.48.48.4密度（g/ml 20）1.171.221.28闪点（）909090燃点（）240240240（g/)71.370.368.1干膜比重1.371.471.59 WP-404B中涂技术标准序号项目指标 （例N
9、-5）测试方法1容器中状态均一无异常HKSTM-1201D2细度m15HKSTM-0241A3粘度（Ford Cup 4）25603HKSTM-02224比重1.220.05HKSTM-02325固体份（NV%）57.03.0HKSTM-0325D6PH值8.40.2HKSTM-29017耐缩孔性（K法）合格HKSTM-25438施工固体份5459%HKSTM-0325D9施工性能1次成膜,膜厚控制3040um,无流挂无桔皮等。/10烘烤条件预烘干,15020min Keep/11填充性填充性良好/12打磨性涂层不发粘、不粘砂纸/13抗冲击性20Kg.cm/14光泽（60）80HKSTM-06
10、0215涂膜外观平整光滑无异常HKSTM-0521A16铅笔硬度FHKSTM-0634B17附着力（22mm划格）ED+本品100/100HKSTM-262418附着力（22mm划格）ED+本品+WB-16/KINO400H100/100HKSTM-262419抗粉化性10个循环后，没有起泡、粉化现象/20抗氮氧化物性在20PPM的氮氧气氛中烘烤，试板无缺陷。/与面漆配套性 21涂层外观平整光滑、无颗粒、无失光等现象/22附着力不打磨，与面漆配套附着力100/100/23层间附着力湿打磨和没有打磨区域，附着无异常/24抗冲击强度20Kg.cm/25耐水性(去离子水40240hr)外观无异常,附
11、着100/100/l WP-404B中涂涂装条件(实车涂装方法例)项目空气喷涂(Air Spray)往复机、机器人涂装涂装机械WIDER-71(OR 77) ABB/EG/DURR等稀释剂DIW粘度(FC-4/25)505吐出量300600 ml/min250350 ml/min空气压力5.06.0kg/cm2喷幅全开(40cm)涂装距离30cm涂装重合率2/32/3涂装次数23次1次中间流平时间13 min最终流平时间710 min施工电压/60 KV环境温湿度23-27 7080%环境风速0.40.6 m/sec烘干条件14030min或15020 min标准膜厚3040ml 推荐水性中涂预烘干及烘烤条件实例温度KEEP区可采用15020min 有效版本号：20070815产 品 说 明 书 WT-700金属漆/KINO-400H清漆湘江关西涂料有限公司XIANGJIANG KANSAI COATINGS CO.,LTD.2007-08-15拟稿校对审批孙喆l 涂料类型涂料成分表 WT-700金属漆(浅银色)
