IQC来料品质控制程序

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1、惠州德高科技工業有限公司Techco Technology Industry (Huizhou) Co.,LtdV ”表示要簽署及分發的部門。 備註: 文件分發範圍內“”表示未簽署及分發的部門“此文件屬德高科技工業(惠州)有限公司受控文件,任何人非經許可,嚴禁私自影印及用於非工作用途.惠州德高科技工業有限公司Techco Technology Industry (Huizhou) Co.,Ltd1.Purpose目的 This document provides the standard procedure for the quality control of incoming materia

2、l.此程序為來料品質管理的一個標准程序。2.Scope范圍:This procedure is applicable to all incoming direct and some indirect production materials in our factory.此程序適用於我們工廠的所有直接物料和部分間接物料。3.Definition定義:3.1 RMT- Receiving Material Ticket收貨單3.2 IMDR-Incoming Material Discrepancy Report來料不合格報告3.3 RTV- Return To Vendor退回供應商3.4 M

3、RB- Material Review Board物料評審會議3.5 UAI-Use As Its讓步接受3.6 SER-Sample Evaluation Report樣品評估報告3.7 RIT- Re-Inspection Ticket復檢標簽4.Reference參考文件:4.1 IQC Sampling Plan IQC抽樣計劃4.2 Non-conforming Control Procedure 不合格物料管控程序4.3 Corrective and Preventive Action Procedure 矯正預防措施程序5.Responsibility職責:5.1 ST 倉庫Re

4、sponsible to receive the material, check the contents, storage, transfer, issue material and informing IQC to check. 負責收貨點數,貯存,搬運,發放並通知IQC檢驗。5.2 IQC5.2.1 According to IQC Sampling Plan, inspect the incoming material to ensure the material meets the specified standard & requirement as defined in SER

5、and/or IQC Inspection Instruction.根據IQC的抽樣計劃,檢查來料,確保物料滿足SER和IQC檢驗指導書的指定標准和要求。5.2.2 Call MRB meeting if necessary, and follow up the related actions.必要的時候召開MRB會議,並跟蹤相關行動。5.3 PMC物管部:Plan material and follow up the status of material for each Job Order.計劃物料並跟蹤物料狀況。5.4 PUR:此文件屬德高科技工業(惠州)有限公司受控文件,任何人非經許可

6、,嚴禁私自影印及用於非工作用途.惠州德高科技工業有限公司Techco Technology Industry (Huizhou) Co.,LtdPurchase material and follow up the status of material for each Job Order.采購物料,並跟蹤物料狀況。5.5 SQEMake IQC inspection instruction. Requesting supplier to improve the quality, if necessary.IQC檢驗指導書的制作,必要的時候,反饋供應商改善品質。5.6 SAResponsibl

7、e to request customer to submit the sample, specification, drawing, test tools and so on.向客戶申請樣品,規格書,圖紙,治具等。5.7 Engineering工程部:5.7.1 Prepare the specification and test tools for incoming material;為來料准備規格書,測試治具。5.7.2 Prepare the guidance of “Rework/ Sort” if necessary.必要的時候提供“重工/挑選”指引。6.Procedure程序:6

8、.1 Receiving Material Ticket收貨單6.1.1When the material arrives at TC, ST will check the contents, quantity and etc, if ok, ST will affix the identification label to the package and fill in RMT.當物料來到德高倉庫後,確認物料,檢查數量等。如果沒問題,倉庫將在包裝上附上相關標簽,並填寫在收貨單上。6.1.2 ST (IQC, SP, if necessary) check the Model, P/N, de

9、scription/ specification, box number, check the contents, vendorand banner and so on. Make sure the material match the Receipt number. And take the material to the area for inspection.ST(必要時由IQC、船務部協同) 驗証物料所屬机种、物料編號 (P/N)、物料名稱/規格、箱號、數量、供方和標簽等,确保物料与上料單有關資料一致,并將點收合格的物料放置待檢區.6.1.3 ST need to dispart Ro

10、HS and no-RoHS materialspecially, management the chemical by marking.尤其要區分開RoHS, no-RoHS物料,對化學品物料要進行化學品標示管理6.1.4 ST take thematerial discrepancy reportto PMC/SA /PUR/SQE,PMC/SA/PUR contact the customer or vendor to deal with the material when the material not match the Receipt number.當物料与上料單有關資料不相符時

11、,貨倉作成 顧客提供物料差异報告 報PMC/SA/PUR,PMC/SA与顧客聯絡作出處理;當采購物料与送貨單不相符時,由PUR与供方聯絡處理。6.1.5 ST will notify IQC by RMT.倉庫將用物料接收單通知IQC.6.2 Take sample and inspection抽樣和檢查:6.2.1 IQC according related request (according the customer request if customer request specially) to sample and inspect after receiving the RMT o

12、r RIT. The material should store at the area wait to inspect at ST Pb or No Pb area. If ST not mark the Pb or No Pb IQC can not to sample and inspect. IQC sample the material to the related area to inspect. 此文件屬德高科技工業(惠州)有限公司受控文件,任何人非經許可,嚴禁私自影印及用於非工作用途.惠州德高科技工業有限公司Techco Technology Industry (Huizhou

13、) Co.,LtdIQC接到貨倉部的物料接收單或是重檢單后,組織檢驗員按有關規定進行抽樣(有客戶特殊要求的,按客戶要求執行)。這些物料暫放于貨倉有鉛/無鉛待檢區,由貨倉貼上相應有鉛/無鉛標示后IQC才可抽取樣品檢驗.IQC 抽取樣品到相關區檢驗。6.2.2 Inspector inspect the material according thesample, BOM, drawing, work instruction and so on.Inspect and mark the RoHS dispart from no-RoHS. Check the chemical at special

14、area in store.Use it for try if necessary.檢驗員將抽取的樣品按相關的樣板、BOM、圖紙、作業指導書、環境要求等相關資料進行檢驗; 對RoHS,no-RoHS物料分開檢查, 分別標示; 化學品物料在倉庫化學品專管區進行驗證, 必要時進行試用驗證.6.2.3 Sample size and accept level: AQL 0.4 C=0. Seesattachment.抽樣水准和判定水准:AQL 0.4 C=0. 如附件。6.2.4 Samples should be randomly selected from the lot, and should

15、 be inspected according to SER and/or IQC Inspection Instruction.樣品應該是隨機抽取,並且根據SER和IQC檢查指導書檢查。6.3Inspecton Result Record記錄檢查結果6.3.1 The inspection result must be checked by IQCleader or superior. If the result is NG, it must be checked by superior.檢驗完成后,報IQC組長或主管人員确認.不合格物料要經IQC主管人員确認。6.3.2 The inspection result should be recorded in the “IQC Inspection Report”, and register it in “Incoming Material Inspection Summary”.檢查結果應該記錄在“IQC檢驗報表”,並記錄到“來料檢查總表”中。6.3.3 IQC management the incoming material insp

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