q5手套箱履历magotan20091030

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1、Magotan Glovebox history record 迈腾手套箱历史记录,3CD.857.097 /A,图纸日期/Drawings date: 2D : 2007.12.07 版本号为 3D : 2009.06.10 版本号为,2009,手套箱箱体,箱体减震钉,箱体笔架1,箱体笔架2,连杆导套,连杆减震钉,扣手支架,减震钉,内六角螺钉,扣手弹簧,扣手本体,高配CD盒,高配阻尼器,滑道锁止,左右连杆,连杆底座,连杆弹簧,连杆毛毡,盖板,锁扣底座,锁扣本体,锁扣弹簧片,弹簧减震钉,拉带,轴销,阻尼器,卡式螺母,低配储物盒,支架,Magotan Glovebox 问题改进 (3CD 857

2、 097) Improvement of open issue,01S,1. 轴孔比3D数据(数据日期2009.6.10)尺寸大 Limit tendons is inconsistent with 3D data (2009.6.10) 2. 弹簧减震钉孔偏小,安装后开裂.Spring damping nail holes too small, installation crack 3. 箱体配合处两侧位置偏窄,开启干涉 . At both sides of the box with the location of narrow, open interference.,1.按数据(2009.

3、6.10)修改模具 Modify the tool In accordance with the 3D data(2009.6.10). 2.按数据(2009.6.10)修改模具 Modify the tool In accordance with the 3D data(2009.6.10). 3.按数据(2008.3.12)修改模具 Modify the tool In accordance with the 3D data(2009.6.10).,1.问题描述Issues:,3.措施: Action:,2009.10.30,1.未按照数据加工. Did not follow the Da

4、ta Processing 2.模具加工尺寸不足. The tool finish size is insufficient; 3.模具加工尺寸不足. The tool finish size is insufficient;,2.分析 Analysis:,01S,4. 连杆粗糙,飞边过大,影响开启功能 Rod is rough and the edge is too large 5. 连杆配合过紧. With the tight link 导套高度与数据不符(数据日期2009.6.10). Guide height does not match with 3D data (2009.6.10

5、),4.修模严配模具 repair the Mold; 5. 按数据修改模具 Modify the tool In accordance with the 3D data. 6. 按数据修改模具 Modify the tool In accordance with the 3D data.,2009.10.30,4. 模具动静模配合不严密. Mold does not close with the dynamic and static modulus ; 5.模具加工尺寸不足. The tool finish size is insufficient; 6.未按照数据加工. Did not f

6、ollow the Data Processing,1.问题描述Issues:,3.措施: Action:,2.分析 Analysis:,连杆飞边严重,影响开启,Magotan Glovebox 问题改进 (3CD 857 097) Improvement of open issue,01S,7. 右侧支架导套松动.The right bracket guide sleeve loose 8. 锁扣与底座配合滑道干涉. To interfere with the slide lock with the base 9. 扣手支架飞边过大,影响功能. Hand-clasping bracket f

7、in is too large,2009.10.30,导套后卡位筋稍短. Guide sleeve behind the niche that some of the short ribs 锁扣本体滑道中间处偏窄. Lock the middle of some narrow-body slide 模具动静模配合不严密. Mold does not close with the dynamic and static modulus,1.问题描述Issues:,3.措施: Action:,2.分析 Analysis:,Magotan Glovebox 问题改进 (3CD 857 097) Imp

8、rovement of open issue,1.导套后卡筋加高. 0.2mmIncreasing the height of guide sleeve behind bars 0.2 mm 2.滑道中间部位加宽0.1mm. Slide the middle of widening 0.1 . 3.修模严配模具. repair the Mold,01S,10. 安装堵盖处表面缺陷严重. Install blocking cap at surface defects of serious 11. 焊接筋位与数据不符. Welding tendons bit inconsistent with t

9、he data 12. 不饱满. Not full,10.辅助浇口位置参照样件下移.Auxiliary gate location reference Sample Down 11.按数据(2009.6.10)修改模具 Modify the tool In accordance with the 3D data(2008.6.10). 12.调整注塑工艺.Adjust the injection molding process,2009.10.30,1.问题描述Issues:,3.措施: Action:,2.分析 Analysis:,Magotan Glovebox 问题改进 (3CD 857

10、 097) Improvement of open issue,10.辅助浇口位置不当.Auxiliary gate location inappropriate 11.未按照数据加工. Did not follow the Data Processing 12.注塑工艺不当. Improper injection molding process,AUDI X88 Glovebox 问题改进 (8R1 857 035D) Improvement of open issue,04S,1. 03S手套箱左上角与仪表板面差过大,而且与仪表板间隙偏大。1.The upper left corner o

11、f 03S Glove box and IP have a poor surface ,The gap between the left corner and IP is too large. 2. 左右两侧铰链变形严重,与外框干涉,外盖开启后无法下落。The hinge-arm have too much deformation, that makes the lid can not fall down freely.,1.更换内盖板形成孔的模具销子,使两侧轴孔同心.Replacement the pin of tool. 2.调整焊接夹具,使盖板左上部抬高0.5mm. Adjust wel

12、ding jig to elevate the upper left corner of Glove box 0.5mm.,调整方向,2009.03.01,内盖板两侧轴孔不同心 Cover both sides of the shaft hole in the heart of different.,两侧孔不同心,1.问题描述Issues:,3.措施: Action:,2.分析 Analysis:,AUDI X88 Glovebox 问题改进 (8R1 857 035D) Improvement of open issue,04S,3. 仪表板右端盖下角松动,CKD隔板定位柱尺寸有更改。 Th

13、e right cover of IP is loose . The CKD dimension has change 4.手柄与手套箱外盖匹配状态不好,CKD结构有更改。 The gap between the handle and lid is not good. The CKD dimension has change,3. 按CKD更改产品,加大隔板定位柱尺寸,消除定位柱与定位孔的间隙。Acc.to CKD,change product location column to eliminate the gap between the positioning holes and the

14、positioning column. 4. 测量限位尺寸,按照CKD修改方法并根据测量结果修改手柄座限位尺寸。消除定位松动问题.Measurement the limit size,modify the size by the results.,调整方向,2009.03.01,调整方向,上边缝隙大,下边缝隙小,1.问题描述Issues:,3.措施: Action:,2.分析 Analysis:,CKD件有模具优化。 The CKD part have tooling modification.,AUDI X88 Glovebox 问题改进 (8R1 857 035D) Improvement

15、 of open issue,05S,04S手套箱与仪表板匹配左右间隙不均. The gap between HSK and IP is different at the two side on 04S.,调整焊接夹具,使外盖板向左偏移0.3mm. Adjust welding tool,调整方向,向左调0.3mm,2009.03.14,外板下部与内板焊接在Y向有偏移,如右图。 In the Y direction, below part of the outer board is deviate to left side.,05S手套箱通过一汽大众的疲劳试验。05S pass the FAW

16、-VW dauerlauf test.,1.问题描述Issues:,3.措施 Action:,2.分析 Analysis:,4.重要事项 Attention:,AUDI X88 Glovebox 问题改进 (8R1 857 035D/E) Improvement of open issue,06S,05S手套箱盖板与隔板间隙不均. The gap between HSK and partition board is different at the two side on 05S.,调整焊接夹具,使外盖板右上角向右偏移0.5mm Adjust welding tool,1. 06S起产品带皮纹 From 06S productions with grain. 2. 06S起提交首轮高配手套箱( 8R1 857 035E)模具样件 From 06S begins to su

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