活塞环专用设备及气门磨床等

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1、YHCX5160 立式内外圆仿形车铣床vertical copy turning and milling machine 主要用途本机床是我公司引进国外先进技术,经过优化设计、 精心制造, 可连续完成对活塞环的内外椭圆进行仿形车和铣开口加工的二工位专用组合机床。技术特点1. PLC控制,车台、铣台主电机变频调速,屏幕显示。2. 车台横向进刀、纵向进给采用光栅显示,微量进给。3. 液压控制车、铣台上下进给,无级调速。4. 液压机构、伺服电机联合控制车台90o停车定位,准确可靠。技术参数项目单位参数加工直径范围mm 55160 装夹工件高度mm 150(125) 车台主轴转速rpm 5350 (

2、无级调速 ) 主变频电机功率KW 15 同片活塞环整圈径向厚度差mm 0.02 整筒上下环同一位置径向厚度差mm 0.005 整筒环外圆锥度mm 0.015/150 整筒环铣开口处直线度mm 0.02/150 整筒环铣开口间隙差mm 0.10/150 机床外形尺寸 ( 长宽高 ) mm 195011102450 Main purpose: YHCX5-160 is a machine combine of two work stations which is introduced through advanced foreign technology , optimal design ,and

3、 carefully manufactured. It is customized for copy-turning inner and outer ellipses and milling the gap of the piston rings all in one machine. Technical characters: PLC control, main motor for the turning and milling stations adopts frequency converter for speed regulation, which showed through scr

4、een. Adopt optical grating ruler indicating for horizontal, longitudinal feed and micro feeding of turning station. Th e upward and downward feeding of turning and milling station are controlled by hydraulic system with stepless speed regulating. 90 stop-positioning is precisely controlled by hydrau

5、lic system and servo motor together. Specifications: Item Unit Specifications Processing dia. range mm 55160 Height of stacked parts mm 150(125) Rotate speed of turning spindle rpm 5-350 (stepless regulating) Power of main converter motor kw 15 Radial thickness deviation of single parts mm 0.0 2 Rad

6、ial thickness deviation of whole stacked rings on same position mm 0.0 5 Taper of peripheral surface for whole stacked rings mm 0.015/150Linearity of gaps for whole stacked rings mm 0.02/150Gap clearance deviation for whole stacked rings mm 0.10/150Overall dimensions (LW H) mm 1950 1110 2450 YHHM135

7、B/400B 精密珩磨机High Precision Honing machine 主要用途本机是主轴和工作台双变频的机型,适用于珩磨活塞环外径, 锥面环的接触亮带和桶面环及 外圆拉毛、滚花形状等特种环的加工。技术特点 1.采用优质铸件,滑枕选用高强度球黑铸件。 2.采用曲柄连杆机构带动装有珩磨轴的滑块完成机械往复运动。 3.主电机与珩磨套旋转电机采用变频器无极调速,可使珩磨轴上下珩磨运 动与珩磨套旋转运动处于最佳匹配状态。 4.珩磨液采用自动分级变量加液装置。进料动作由油缸自动控制, 磨液供 . 停由电器自动控制,可提供粗,半精,光磨三级磨料控制,且供给量可 调。5.采用 PLC控制。技术参

8、数单位YHHM135B YHHM400B 珩磨工件直径mm 38-135 146-400 珩磨工作行程mm 140 140 珩磨往复次数次/min 10-120 10-80 珩磨套转速r/min 5-20 5-20 装环高度mm 90 65 主电机rpm 4KW ,720 4KW ,720 珩磨套旋转电机rpm 1.5KW ,940rpm 1.5KW ,940rpm 油泵电机rpm 2.2KW ,1400rpm 2.2KW ,1430rpm 机床外形尺寸 ( 长宽高 ) mm 143012202230 160012202500 整机质量Kg 3000 3500 产品型号项 目Main purp

9、ose: It s a double-conversion model with spindle and working table. Suitable for honing the outer diameter of piston ring , the contact bright band of taper face ring ,barrel surface ring and the special rings like cylindrical nap , knurled shape. Technical characters: 1. It adopts high quality cast

10、ings For the ram, uses the high-strength black ball castings. 2. With the mechanism of crank connecting rod to make reciprocating movement and realize honing. 3. The main motor and rotating motor of honing sleeve use Inverter for stepless speed control , which can make honing axis up and down moveme

11、nt and rotary motion of honing sleeve in the best matching state. 4. Honing liquid adopts the automatic classification variable dosing device . The feed action is automatic controlled by cylinder. And the grinding fluid feed and stop is automatic controled by electrical, which can provide a rough ,

12、semi- refined, and buffing grinding. The supply is adjustable. 5.Adopts PLC controlTechnical parameters: Model Item YHHM135B YHHM400B Dia. of parts 3 8-135mm 146 -400mmStroke of honing 140mm 140mm Frequency of honing reciprocating 10-120times/min 10-80(120)times/min Rotate speed of honing sleeve 5-2

13、0rpm 5-20rpm Height of loading rings 90mm65mmMain motor 4kw,720rpm 4kw,720rpm Rotation motor of honing sleeve 1.5KW,940rpm 1.5KW,940rpm Motor for oil pump 2.2kw,1400rpm 2.2kw,1430rpm Total weight 3000Kg 3500Kg Overall dimensions (L W H) 1430 1220 2230mm 1600 1220 2500mm YH3MK9380 数控高速气门磨床 CNC high s

14、peed valve grinder 主要用途:The main purposes: 全自动磨削各类汽油、柴油发动机气门的盘外圆、锥面、圆弧、盘端面及倒角。Full automatic grinding the outer circle, arc, cone disc face and chamfer valve for various gasolines, diesel engine. 技术特点:Technical characteristics: 1.一次装夹可将气门盘外圆与锥面、圆弧、盘端面及倒角等型面磨削成型。1. A fixture can grind for forming the

15、 valve outer circle and cone, arc, disc face and chamfer type surface. 2.CBN 砂轮高速磨削气门型面,加工效率高,尺寸一致性好。2.High speed CBN wheel grind valves surface with high processing efficiency and good size consistency. 3.机床采用五轴数控、两轴联动,可实现数控插补法磨削和插补法修整砂轮。3. Using five - axis CNC and two axes linkage, can realize th

16、e NC interpolation method and interpolation method of grinding wheel dressing. 4.通过数控插补法修整陶瓷CBN 砂轮,工件磨削面轮廓控制灵活、准确。砂轮寿命很高。4. By NC interpolation dressing ceramic CBN grinding wheel, the work piece sgrinding surface profile control is flexible, accurate, and the grinding wheel life is long. 5.头架和砂轮架采用高精度静动压轴承,具有高刚性、高精度和长寿命。5. The head rack and grinding wheel rack adopts hydrostatic bearing with high precision, high ri

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