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1、质检部质量周例会报告质检部质量周例会报告质量周例会 Weekly Quality Report一、部品 1、 质量数据概况quality data summary 2、 质量数据推移及分析quality data process and analyse部品品质MO延误率The MO delay rate with components 关键部品工程不良率The Defect rate on line with Key components关键部品批次合格率The Pass lots rate with Key components 来料异常关闭The complain timely close
2、d rate with incoming生产异常关闭The complain timely closed rate with produce 3、本周产生的投诉The complain in this week二、产品品控 1 1、 、 质质量数据概况量数据概况quality data summaryquality data summary 2、 SMT-交验合格率 Sampling Inspection Accept Ratio of SMT 3、 C4交验不合格率 Sampling Inspection Defect rate of C4 3.1 TCL品牌包装交验不合格率及主要影响因素
3、3.2 ALCATEL品牌包装交验不合格率及主要影响因素 3.3 MOTO品牌包装交验不合格率及主要影响因素 4 4、外、外协贴协贴片片质质量状况量状况the quality issue on OEM mounting side the quality issue on OEM mounting side 4.14.1直通率直通率PRYPRY 4.24.2各机型直通明各机型直通明细细the pass rate for every project the pass rate for every project 4 4. .3 3总总装反装反馈馈外外协贴协贴片片质质量状况量状况the qualit
4、y issue on OEM mounting side the quality issue on OEM mounting side 4.44.4、 、总总装反装反馈馈外外协贴协贴片各机型前五片各机型前五项项不良不良汇总汇总Top 5 defect for every projects on OEM mounting side.Top 5 defect for every projects on OEM mounting side. 5 5、停、停线线的的质质量量问题问题Quality Issue for Line StopQuality Issue for Line Stop 6 6、 、
5、 C2C2例行例行实验报实验报告状况告状况C2 Weekly Test ReportC2 Weekly Test Report 7 7、 、质质量异常关量异常关闭闭率率QualityAbnormityQualityAbnormity Close ratio Close ratio 8 8、客、客户户投投诉诉Customer ComplaintCustomer Complaint 三、所需支持1、 质量数据概况quality data summary2、 质量数据推移及分析quality data process and analysis部品品质MO累计延误率The MO delay rate
6、with components 关键部品工程不良率The Defect rate on line with Key components关键部品批次合格率The incoming lots acceptance rate with key components 来料异常关闭率The complain timely closed rate with incoming生产异常关闭率The complain timely closed rate with produce 3、本周产生的投诉The complain in this week部部 品品 质质质质 量量 周周 报报报报 Weekly Re
7、port of ComponentsWeekly Report of Components质检质检质检质检部部 SQASQAW16( 2010.04.102010.04.16）2010年度目标值标值 Target (Q1)2010年度零点值值 Zero (Q1)本周实际值实际值 performance部品品质MO累计延误率 The MO delay accumulated rate with components 1.8%2.25%1.08%关键部品工程不良率 The Defect rate on line with Key components750PPM1000PPM738PPM关键部品批
8、次合格率 The incoming lots acceptance rate with key components 98.0% 88.0%96.5%生产投诉关闭率 The complain timely closed rate with produce 95% 80%100%来料异常关闭率 The complain timely closed rate with incoming95% 80%88.1%1.质量数据概况quality data summarysummary： 目标值1.8%，本周累计值： 1.08，达标。 The cumulative rate is 1.08 % , whi
9、ch meet the target this week (target: 1.8%)部品品质MO累计延误率The MO delay rate with components 2.质量数据推移及分析quality data process and analysis部品品质MO累计延误率The MO delay rate with components 2.质量数据推移及分析quality data process and analysis部品partMO延 误误率 delay rate描述description原因及对对策cause and actionSQAOpen / close耳机 ea
10、rphone12/491= 2.4%联韵耳机存在 质量隐患 header have quality risk【根本原因】麦克风和喇叭线路短路导致啸叫。因为 锡线杂质导 致微短 【Root cause】 mic and speaker line short cause howling， because tin line issue 【长久对策】更换锡线 厂家 【Long-term action】 change the Tin supplier陈秀峰open部品品质MO累计延误率The MO delay rate with components 2.质量数据推移及分析quality data pr
11、ocess and analysis部品partMO延误误率 delay rate描述 description原因及对对策cause and actionSQAOpen / close电池 batteries1/491=0.2%B92 plus PA+(EU)插 入电池难取 Put out battery difficultly.【根本原因】电池长度超出规格范围. 【Root cause】 The length of battery is out of Spec. 【长久对策】对电 芯长度和电池底片进行分档，按上 中下电芯配上中下底片。 【Long-term action】 Set three
12、 length level of cell and bottom plastic, and then match the cell to the corresponding level of bottom plastic. 陈华 武Close关键部品工程不良率（总）The Defect rate on line with Key components (total)2.质量数据推移及分析quality data process and analysis本周关键部品工程不良率为 738 PPM， 达标 （目标：750PPM），相对前一周上升了 201 PPM. This week, key co
13、mponents defects rate on line was 738 PPM ,which meet the target this week, and UP by 201 PPM as compared with the data last week. (target: 750PPM)关键部品工程不良率（总）The Defect rate on line with Key components (total)本周 and put good product solely陈 楠open2.质量数据推移及分析quality data process and analysis影响部品工程不良率
14、前三项分析top 3 analysis of The Defect rate on line of Key components部品 part问题 点 issue原因分析 Root Cause改善对策 actionSQ AOpen / close按键 keypad 1387PPM建欣， 4856PPM，OT -Easy扣位断 Kin tec Ot-easy position hole is lost;【流出原因】在检验時有发现此現象考 虑組裝后是在機殼的內部,且产品的的定 位孔很多,考慮不會產生影響,誤判導致不 良的流出; 【Outflow 】Operator in supplier had
15、found this defect, but their manager thought it is the back of keypad which cant result in other issues. 【根本原因】 1.喷涂前摆放按键时 ，员工在对散料分 開時用手撕拉,導致個別產品邊緣的定位 孔出現破裂; 2.該產品字體為鐳雕,在噴涂底色后完成, 鐳雕時需單片產品進行,在撕取時出現將 產品邊緣的定位孔撕破現象; 【Root cause】 1.When placing keypad to paint, worker need to tore scattered keypads; If b
16、e not careful, it is easy to break; 2.This kind of keypad need to be curved by laser, it is easy to break when removing it from position jig.【临时对 策】將不良的樣品制作 成不良看板,將不良的現象記錄入 SOP和SIP的品質履歷表中,后續 檢驗時重點管制. 【temporary action】 Making limit samples for reference; 【长久对策】 將噴涂前和鐳雕 前的產品撕取動作改為用刀片劃 割,劃割時將產品平放桌面,左手 按壓住產品,右手用戒刀片來劃割 ,避免撕取時定位孔出現破裂; 【Long-term 】Using knife to cut keypad in stead of tearing keypad by han
