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1、* *APQP 2nd Edition and PPAP 4th Edition APQP 2nd Edition and PPAP 4th Edition 1 1APQP 2APQP 2ndnd Edition and Edition and PPAP 4PPAP 4thth Edition Edition WORKSHOPWORKSHOPPlexus InternationalPlexus International (Rich Roberts)(Rich Roberts)* *APQP 2nd Edition and PPAP 4th Edition APQP 2nd Edition a
2、nd PPAP 4th Edition 2 2ENVIRONMENTENVIRONMENT (On site)(On site)Mobile Phones Mobile Phones ToiletsToiletsCoffee Breaks Coffee BreaksLunch Lunch* *APQP 2nd Edition and PPAP 4th Edition APQP 2nd Edition and PPAP 4th Edition 3 3n nFirst: In your team, brainstorm some First: In your team, brainstorm so
3、me reasons why planning is necessary. Place reasons why planning is necessary. Place on flip chart and be prepared to discuss.on flip chart and be prepared to discuss.n nSecond: If planning is so necessary, what Second: If planning is so necessary, what gets in the way of planning?gets in the way of
4、 planning?Team Exercise: 5 minTeam Exercise: 5 min* *APQP 2nd Edition and PPAP 4th Edition APQP 2nd Edition and PPAP 4th Edition 4 4n nFirst: In your team, brainstorm some First: In your team, brainstorm some reasons why planning is necessary. Place reasons why planning is necessary. Place on flip c
5、hart and be prepared to discuss.on flip chart and be prepared to discuss.n nIdentify ways to improveIdentify ways to improven nMeans of tracking and checkingMeans of tracking and checkingn nContingency planningContingency planningn nWorst case planningWorst case planningn nWithout a planWithout a pl
6、ann nSecond: If planning is so necessary, what Second: If planning is so necessary, what gets in the way of planning?gets in the way of planning?n nLack of disciplineLack of disciplinen nTime management issuesTime management issuesn nUnclear prioritiesUnclear prioritiesn nUnclear responsibilitiesUnc
7、lear responsibilitiesn nLack of accountabilityLack of accountabilityExercise: 5 minExercise: 5 min* *APQP 2nd Edition and PPAP 4th Edition APQP 2nd Edition and PPAP 4th Edition 5 5What is Quality Planning?What is Quality Planning?Write a couple bullet points of what quality Write a couple bullet poi
8、nts of what quality planning is in your participants manuals.planning is in your participants manuals.Individual Exercise: 2 minIndividual Exercise: 2 min* *APQP 2nd Edition and PPAP 4th Edition APQP 2nd Edition and PPAP 4th Edition 6 6What is Quality Planning?What is Quality Planning?Quality Planni
9、ng =Quality Planning = A structured and A structured and systematic process of defining, establishing and systematic process of defining, establishing and specifying goals and objectives to deliver products specifying goals and objectives to deliver products and services that meet customer expectati
10、ons and and services that meet customer expectations and needs while ensuring the planned-for quality levels. needs while ensuring the planned-for quality levels. The process enables identification of improvement The process enables identification of improvement opportunities throughout the design,
11、development, opportunities throughout the design, development, pre-production and production stages.pre-production and production stages.* *APQP 2nd Edition and PPAP 4th Edition APQP 2nd Edition and PPAP 4th Edition PM Page 3PM Page 37 7Quality Planning CycleUpfront planning: The first (3) quarters
12、of the cycle are devoted to up- front product quality planning through product / process validation.The act of implementation: The 4th quarter is the stage where the importance of evaluating the output serves (2) functions; to determine if customers are satisfied and to support the pursuit of contin
13、ual improvement.The quality planning cycle is a never-ending cycle in the pursuit of continuous improvement. This can only be achieved by taking the experience in one program and applying that acquired knowledge to the next program.* *8 8312345PDCA Cycle (Also known as the Deming Management Cycle)AP
14、QP 2nd Edition and PPAP 4th Edition APQP 2nd Edition and PPAP 4th Edition PM Page 4PM Page 4* *9 9What is Advanced Quality Planning (APQP)? Quality planning and more Total integration of quality tools with management functions Multi-disciplinary team approach to quality planning Tool to enable suppl
15、iers to not only meet but exceed customer requirementsWhat is a multi-disciplinary team?Who should be on the team? ActivityA team made up of a variety of functions within the organization, that have a role within the planning processAPQP 2nd Edition and PPAP 4th Edition APQP 2nd Edition and PPAP 4th
16、 Edition PM Page 5PM Page 5* *1010What is Advanced Quality Planning (APQP)? Quality planning and more Total integration of quality tools with management functions Multi-disciplinary team approach to quality planning Tool to enable suppliers to not only meet but exceed customer requirementsWhat is a multi-disciplinary team? EngineersWho should be on the team?A team made up of a variety of functions within the organiz
