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1、1外文翻译原文SHOT BLASTING MACHINES FOR THE BLASTING OF SHEET MILL ROLLSV. I. Meleshko, A. P. Kachailov, V. G. Boikov,V. L. Mazur, T. P, Kobka and I. I. KrivolapovAt the present time much attention is being devoted to increasing the quality of rolled products, partieularly sheet. To a significant degree t
2、his depends upon the preparation of the roll surface. Many plants are engaged in improving the quality of working the roll surface in preparing them for rolling.This article was written by personnel from Zaporozhstal Plant, Magnetogorsk Metallurgical Combine, the Institute for Ferrous Metallurgy, Dn
3、epropetrovsk, and Magnetogorsk Mining and Metallurgical Institute on this very real problem.The surface microrelief, or roughness, of cold rolled constructional sheet has an influence on the mechanical and production properties of metal, and also on the finish quality of parts made from this sheet.
4、The final surface microrelief of thin sheet steel is formed in a skin pass on work roils which have been given a rough finish with metal shot.Normally the rough surface finish on the work rolls of skin pass stands is produced in pneumatic and rotor shot blasting machines. Experience in their use has
5、 shownthat the pneumatic machines used in the countrys steel plants do not fill the need for high quality blasting of roll surfaces.In 1969 the Institute for Ferrous Metallurgy, Dnepropetrovsk, did work on the SM-2 shot blasting machine in No. 1 Cold Roiling Mill of Zaprozhstal Plant, which revealed
6、 a number of shortcomings in its construction.To provide sheet with the surface roughness required by the specifications of Volga Automobile Plant (R a =0.8-1.6 g),the basic requirements for the design of shot blasting machines were determined, The machine must provide:1. a constant shot size during
7、 operation, in other words, effective removal of shot of the specified size from2worn shot;2. the possibility of controlling air pressure in the collector of the shot blast machine during stable operations;3. the handling of work rolls of different diameters (400-500 mm) without special equipment on
8、 the machine;4. simplicity in control and convenience in maintenance.Fig.1The SM-2 machine (Fig. 1) consists of a stationary closed chamber ! with a trolley on wheels aad movab!enozzles 2 which under the action of compressed air discharge shot on to the roll surface, a worm conveyor 8, an elevator w
9、ith a separator 4, the shot blast equipment 5, and an exhaust system 6. The equipment is mounted on a special foundation 1905 mm below the floor level The length of the machine withthe trolley out is 15fl00 ram, the height 4070 ram, and the width 4600 mr The dimensions of the rolls handled are 400-5
10、00 mm in diameter and 2000-4000 mm in length. The total weight of the equipment is 15 tons.As research has shown, the dynamics of the wear of a working mixture of abrasive and the original condition of the shot changes during operation. During blasting, the shot takes on a wider size range and is wo
11、rn down, forming many fine particles. The conditions under which the parts are blasted depend upon the size of the shot used. The contamination of the specified size by fine particles disrupts the process, producing a poor quality surface on the rolls and consequently on the sheet. To eliminate thes
12、e problems it is necessary to either 3regularly measure the composition of the shot and make appropriate changes in the blasting sequence, which is difficult to do in practice, or to screen the shot during operation of the machine to provide the specified particle size.Stability in the blasting proc
13、ess is also determined by the quantity of shot delivered to the nozzles. It was experimentally established that supplying 0.3-0.4 kg/sec of shot to the two nozzles in operating with an air pressure of 2.5-4.0 atm provided stable operation. Equipping the machine with screening devices is an effective
14、 method for maintaining a constant shot size mix. This is confirmed both by data in the literature and by experience in the operation of SM-1 and TsKb_P-1 shot blast machines at Zaporozhstal Plant.The shot is delivered to the surface of the roll by the shot blast equipment, the chamber of which is d
15、ivided by two diaphragms with charging vents into three compartments and is equipped with an electropneumatic control device. The working mixture from the upper compartment of the chamber drops to the lower and then to the collector. During operation of the machine,the vents are closed (turned on).
16、The shot is poured in either after turning off the valves by the electropneumatic control device, or after shutting down the machine by the operator. When it is turned off, the vent descends, and between it and the diaphragm a circular gap 5 mm wide is formed. The vent is a cone with a slope of about 30% The shot drops slowly through this gap but not completely, and therefore it increases to t0 ram. The loading vents are alternately turned on by the control device. The first time the SM-2
