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1、CSPC NANHAI PETROCHEMICALS PROJECTCSPC 南 海 石 化 项 目汽机房行车试吊TURBINE HALL CRANE TRIAL HOISTING WORK INSTRUCTION: WI-8710-8100-0101作业指导书：WI-8710-8100-0101SEPCO Electric Power Construction Corporation山东电力基本建设总公司 REV版次DATE日期REASON FOR ISSUE修订原因BY编制CHKD审核REVIEW审查APPR批准A 03.May.2004 Issued for Review Li AiPi
2、ng Guan Yi Xiao T P Tian G HB 06.May.2004 Issued for Approval Li AiPing Guan Yi Xiao T P Tian G H00 21.May.2004 Issued for Use Li AiPing Guan Yi Xiao T P Tian G HCSPC Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-0101, Rev.00 page 2 of 12 TURBINE HALL CRANE TRIAL HO
3、ISTINGRevision informationRev Date Section No. Description of main changesA 3.May.2004 All初版First issueB 6.May.2004 All翻译为中英文对照Translation to english00 21.May.2004 3.3 试吊期间 DEMAG TFA 在现场。DEMAG TFA to be present during testing. CSPC Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpW
4、I-8710-8100-0101, Rev.00 page 3 of 12 TURBINE HALL CRANE TRIAL HOISTING目 录Contents1.0 范围 Scope 2.0 目的 Purposes 3.0 职责 Responsibilities 4.0 概述 Summaries 5.0 编制依据 References 6.0 施工准备 Construction preparation7.0 主要施工机械、测量仪器 Main construction machinery 、measuring instruments8.0 劳动力组织 Labor force9.0 施工方法
5、 Construction plans 10. 有关计算 Calculation involved 11 工作安全分析（JSA）CSPC Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-0101, Rev.00 page 4 of 12 TURBINE HALL CRANE TRIAL HOISTING1.0范围：Scope本程序适用于南海石化项目汽电联产部分汽机房行车试吊工作。主要包括：this instruction applies to trial hoisting of ST
6、 hall crane in CSPC S&P plant, including : 行车试吊前的检查 check before trial hoisting行车静负荷试验 crane static load test 行车动负荷试验 crane move load test2.0 目的：Purposes 编制本程序旨在为了保证汽机房行车试吊工作安全顺利进行。Its to ensure trial hoisting of ST hall crane to be done safely and smoothly.3.0 职责：Responsibilities 3.1 sepco1 负责行车的试吊
7、工作。Sepco1 is responsible for the turbine hall crane trial hoisting. 3.2 SEPCO 负责协调和质量验收工作。SEPCO is responsible for coordination and the quality acceptance. 3.3 在试验期间 DEMAG TFA 在现场。 During testing DEMAG TFA to be present.4.0 概述：Summaries汽机房设计安装一台 40/10t 的行车，由 DEMAG CRANE & COMPONENTS Ltd.(SHANG HAI)制
8、造供货。To design and install a turbine hall crane (40/10t), manufactured and provided by DEMAG CRANE & COMPONENTS Ltd. (SHANG HAI), for turbine building.4.1 具体技术数据如下 Detail technical data as follows ：行车型号 Type of turbine hall crane ： FEM 1AM起吊能力 Hoisting capability ：CSPC Nanhai Petrochemicals ProjectSE
9、PCO Electric Power Construction CorpWI-8710-8100-0101, Rev.00 page 5 of 12 TURBINE HALL CRANE TRIAL HOISTING主钩 Primary hook :40 t 附钩 Accessorial hook: 10 t跨度 Span ：19.1m行车总重 Gross weight of turbine hall crane ：23.5t5.0 编制依据 References:5.1 设备厂家提供的有关图纸资料 Relative drawing and document provided by equip
10、ment plant5.2 DL5011-92 电力建设施工及验收规范(汽轮机组篇)；DL5011-92 Construction and acceptance specification for electrical power construction (Chapter for turbine generator group )5.3火电施工质量检验给评定标准(汽机篇) 1998 版 Quality inspection and assessment standard for heat power construction (Chapter for Steam turbine ) Edit
11、ion of 1998 5.4 有关的 DEP 和 SP related DEP and SP6.0 施工准备 Construction preparation ：6.1 机械、电气及安全设施安装齐全，接好安全可靠的正式或临时电源，电气设备绝缘电阻合格，经试运动作正常，各操作装置标明动作方向，操作方向和运行方向经核对无误，继电保护装置灵敏可靠；Mechanical, electrical and safety facilities are available with reliable power supply. The electrical equipment has been trial
12、operated and in nice condition with acceptable insulation resistance and the sensitive and reliable relay protection.6.2 起落大钩的各档调节控制装置应能灵敏准确的控制；The lifting hook can be sensitively and correct controlled in different speed.6.3 行车的过卷限制器、过负荷限制器、行程限制器以及轨道阻进器的联锁开关等安全保护装置齐全，并经试验，确认灵敏正确，对于限制位置应作出标记；The int
13、erlocked switch of the lift limit, load limit, travel limit and rail stop is available and sensitive and tested, and the limit position shall be marked.6.4 屋顶、屋架上悬挂的索具、行车梁上的杂物和插筋等应全部清理干净，轨道上无油脂等增滑物质；CSPC Nanhai Petrochemicals ProjectSEPCO Electric Power Construction CorpWI-8710-8100-0101, Rev.00 pag
14、e 6 of 12 TURBINE HALL CRANE TRIAL HOISTINGAll slings on roof and truss and residuals and rebar on crane beams shall be cleared off, and rails shall be free from grease etc.6.5 行车操作工必须持证上岗；The crane operator shall be on duty with certificate. 6.6 各制动器内按环境温度加好厂家所要求的油脂；Each brake has been filled with grease required by manufacturer as per ambient temperature.6.7 盘动各机构的制动轮，旋转应无卡涩，调整制动器，经试验确认灵敏正确；To turn the brake wheel of each mechanism, and it shall be rotated smoothly. To adjust the brake
