机电一体化技术规范

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1、- 附件第44届世界技能大赛市选拔赛机电一体化项目专业技术规机械部分MechanicalPP- Nr.oknot okM - 10型材板上的电缆和气管必须分开绑扎。Cable and tubes must be routed separately on the profile plate.M 15当电缆、光纤电缆和气管都作用于同一个活动模块时,允许绑扎在一起。It is allowed to route tubes, electrical and optical cables together when they go to amoving module.M 20扎带切割后剩余长度需1mm,以

2、免伤人。Remaining length of cut cable ties, A: Risk of injuryA = 1 mmAM 25所有沿着型材往下走的线缆和气管(例如PP站点处的线管)在安装时需要使用线夹固定。All cables and tubes going downwards on a profile e.g. at the “Pick & Place” station have to be mounted with cable clips.M 30扎带的间距为50mm。这一间距要求同样适用于型材台面下方的线缆。PLC和系统之间的I/O布线不在检查围。Distance betw

3、een cable ties: = 50 mm.This also applies to cables under the profile plate.I/O cabling between PLC and system will NOT be checked.M - 40线缆托架的间距为120mm。Distance between cable holders: = 120 mmM 45a唯一可以接受的束缚固定线缆、电线、光纤线缆、气管的方式就是使用传导性线缆托架。The only acceptable method for binding Cable / Wire / Optical Cab

4、les / Tubes is touse conducted cable holders.单根电线用绑扎带固定在线夹子上单根电缆/电线/气管没有紧固在线夹子上M 50Update第一根扎带离阀岛气管接头连接处的最短距离为60 mm +/- 5 mm。Distance from the shortest pneumatic connection to the first cable tie: 60 mm +/- 5mmM 60所有活动件和工件在运动时不得发生碰撞。All actors and workpieces have to move without collisions.所有驱动器、线缆、

5、气管和工件需能够自由运动。注意:如有例外,将在每个任务开始前的例会中进行通知。Free movement of all actuators, cables, tubing and workpieces.Note: Exceptions will be announced at the briefing for each task.运行期间,不允许驱动器、线缆、线管或工件间发生接触。Contact between actuators, cables, tubing or workpieces during operation.M 70工具不得遗留到站上或工作区域地面上。Tools must no

6、t be left on the stations or the floor of workspace.M - 80工作站上不得留有未使用的零部件和工件。Unused components and workpieces must be removed from the stations. M - 90所有系统组件和模块必须固定好。所有信号终端也必须固定好。All system components and modules must be secure.All signal terminations must be secure.M - 100不得丢失或损坏任何零部件或组件(其中包括电缆、线路等

7、等)No parts or components should be lost or damaged(including cables, linesand so on).Components lost or damaged duringcompletion of task完成任务期间出现组件丢失或损坏M 110站与站之间的错位需小于等于5 mm 。Station misalignment:= 5 mmM 120工作站的连接必须至少使用2个连接件。Adjoining stations must be connected with at least 2 connectors.M 130工作站之间的

8、最大间距需5mmMaximum distance between stations: = 5 mmM 140所有型材末端必须安装盖子。All ends of profiles must be fitted with caps.M 150固定任何一段线槽时都应使用至少2个带垫圈的螺丝。Use at least 2 screws with washers to secure any section of cable channel.M 160Update所有电缆、气管和电线都必须使用线缆托架进行固定。可以进行短连接。如果可以将线缆切割刀合适的长度,则不允许留线圈。All cables, tubes

9、 and wires must be secured with cable holders.Short connections are possible.No coiling of the cables, if proper cut to length is possible. Direct optical connections are allowed.允许直接进行光纤连接。 Coiling of excess cable, fibre optic, tubes is not permitted.不允许留多余的电缆、光纤、气管的线圈。M 170台面上的光纤电缆可能会与电源线绑到一起。On t

10、he plate optical cables may be tied to electrical cables.M 180螺钉头不得有损坏,而且螺钉任何部分都不得留有工具损坏的痕迹。Screw heads have to be undamaged and no parts of broken tooling should be on the screws.M 190锯切口必须平滑无毛刺。Saw-cuts must be burr-free.M 200用于展示时,型材台面应尽可能处于最低位置。For the presentation the profile plate has to be in

11、 the lowest possible position.M 210装置的零部件和组件不得超出型材台面。如有例外,专家组将另行通知。Parts of devices and components should notextend beyond the profile plate.Exceptions will be announced by the expert team.电气部分ElectricalPP- Nr.oknot okE 10冷压端子处不能看到外露的裸线。Bare conductors must not be visible at end sleeves.E 20将冷压端子插到终

12、端模块中。Insertion of end sleeves into terminalsUninsulated portion of end sleeve visible 不允许冷压端子未绝缘部分外露E 30所有螺钉终端处接入的线缆必须使用正确尺寸的绝缘冷压端子。可用的尺寸为0.25, 0.5,0.75 mm夹钳式连接除外(冷压端子只用于螺钉)Insulated end sleeves of the correct size for the wire must be used on all screw terminalsAvailable sizes are:0.25, 0.5, 0.75 m

13、mExceptions for clamp connections (only for screws) E 35使用夹钳连接时可以不用冷压端子。Clamp type connections may be made without the use of end sleeves. Bare conductors must not extend beyondterminal.E 40线槽中的电缆必须有至少10mm预留长度。如果是同一个线槽里的短接线,没必要预留Electrical cables must have a minimum of 100 mm reserve in the cable ch

14、annel.Unnecessary when it is a bridge in the same cable channel.E 50需要剥掉线槽里线缆的外部绝缘层Removal of cableouterinsulation in thecable channelOuter-insulation must not extend beyondcable channel外部绝缘层不得超出线槽E 60线槽必须全部合实,所有槽齿必须盖严。Cable channels must be completely closed with all teeth under the cover. E 70要移除多余的线槽齿口注意:线槽不得更换。Removal of cable channel teeth.Note: There will be no replacement of the channel.Unnecessary removal of channel teeth.E 80不得损坏线缆绝缘层并且裸线不得外露。No dama

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