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1、WELCOME,The intent of this training is to communicate Motorola PCSs, PPAP requirements to the suppliers and train the SDE Engineers and suppliers on these PPAP requirements for qualification,What does PPAP stand for ?,PRODUCTION,PPAP,PART,APPROVAL,PROCESS,PPAP is a production part approval process u
2、sed by US auto industry (GM, Ford, and Chrysler). The Production Part Approval Process (PPAP) outlines the methods used for approval of production and service commodities, including bulk materials, up to and including part submission warrant in the Advanced Quality Planning process. The purpose of t
3、he PPAP process is to ensure that suppliers of components comply with the design specification and can show documentary evidence that the level can be maintained during the life of the product.,What is the Production Part Approval Process ?,Is Motorola PCS changing the qualification requirements ?,M
4、otorola PCS is not changing qualification requirements, instead Motorola PCS is enhancing/adding the current qualification requirements to match the PPAP requirements.,What are the PPAP requirements ?,PPAP Requirements,In addition to these PPAP requirements, PCS has added this new additional require
5、ment,What is the Purpose of these new PPAP Requirements?,I am not familiar with some of these requirements, would you please explain what these PPAP requirements are ?,(1) Design Records,Design Records: Design records are engineering requirements for judging the acceptability of a part characteristi
6、c. For qualification, every feature of the product as identified by engineering specifications or part drawing/print must be measured. Design records are consider as, all customer and supplier design records (e.g.: CAD, Pro-E files, part drawing/ prints, specifications),(2) Engineering Change Docume
7、nts (if any),Engineering Change Documents: Engineering Change Documents are defined as any authorized engineering change(s) (authorized by Motorola development engineering) not yet recorded in the design record but incorporated in the product, part or tooling.,(3) Customer Engineering Approval (If r
8、equired),Customer Engineering Approval: Customer Engineering approval is the process that provides for two way communication between the component supplier & the responsible Motorola design engineering activity and through which the supplier requests concurrence for certain design and process change
9、s.,Once Motorola design engineering determines that the change is feasible and an engineering approval is required, the supplier will complete and submit the Process Change Notification for approval.,(4) Design FMEA,Design FMEA: FMEA is an Engineering “Reliability Tool” that helps to define, identif
10、y, prioritize, and Eliminate known and/or potential failures of the system, design, or manufacturing process before they reach the customer. The Goal of Design or Process FMEA is to eliminate the Failure modes or reduce their risk.,(5) Process Flow Diagram,Process Flow Diagram: Process is a combinat
11、ion of people, equipment, method, Material, and environment that produces output, for a given product or service. Process Flow Diagram depicts the flow of materials through the process, including any re-work, repair operations or cycle time.,(6) Process FMEA,Failure Modes and Effects Analysis (FMEA)
12、FMEA is an Engineering “Reliability Tool” that helps to define, identify, prioritize, and Eliminate known and/or potential failures of the system, design, or manufacturing process before they reach the customer. The Goal of Design or Process FMEA is to eliminate the Failure modes or reduce their ris
13、k.,(7) Dimensional Results,Dimensional Results: Dimensional results are the measurements results taken off the five production parts from production tool, mold, or set-up. All dimensions (except reference dimensions), Characteristics, specifications as noted on the print and print notes should be me
14、asured and listed in a convenient format.,(8) Material, Performance Test Results,Material, Performance Test Results: Material tests are test that specified on Motorola print or specifications as chemical, physical or metallurgical tests e.g. MEK, abrasion, adhesion, etc. Performance tests are test t
15、hat specified on Motorola print or specifications as performance tests e.g. number of cycles, environmental testing, electrical testing, Plating thickness, Paint thickness, Gloss readings, etc.,(9) Initial Process Studies,Initial Process Studies: For Box-X X and parameters, the supplier shall provid
16、e Cp/ Cpk statistics to ensure an acceptable process capability (Cp/Cpk of 2/1.5 or greater). A sample of 35 pieces is deemed appropriate for normally distributed data gathered via an acceptable measurement method (error rate 10% or less unless approved by CTE). For conditions that require review (Cp/Cpk below 1.5, supplier request, non-normal distribution, or measurement issues), the supplier must notify Motorola. Motorola must approve any deviation. (*),(10) Measurement Sys
