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1、安全审查简介Introduction of Safety Review拜耳医药保健有限公司北京工厂BHC Product Supply Beijing Site2012年3月March, 2012,墙糊蚜蚂篷碌引甜界间干陡遵得售嗜扼泰腑啪咙究伐皂碎勿辛萎耽傍釜钓安全审查简介BAYERPowerPoint 2003 template 4:3,Introduction of Safety Review Page 2 March, 2012,内容Content,拜耳集团工艺与工厂安全规范 Bayer Group Process and Plant Safety Regulations 安全概念的建立
2、 Development of Safety Concepts 安全审查的程序 Procedures of Safety Review 降低风险的基本原理 Basic Principles to Reduce Risk,弗昌慧傻浮欢仇缠拙术异阮凑殖蒂蠢咽淡昨魔嫡身灿不乍阵炼财炼渝噬弛安全审查简介BAYERPowerPoint 2003 template 4:3,拜耳集团工艺与工厂安全规范 Bayer Group Process and Plant Safety Regulations,政策方针 Policy Bayer集团工艺及工厂安全 Process & Plant Safety in th
3、e Bayer Group 集团规定No. 2020 Group Regulation No. 2020 生效日期: 2010年4月1日 Effective: April 1, 2010,指令 Directive 工艺及工厂安全 Process and Plant Safety 集团规定No. 13-1 Group Regulation No. 13-1 生效日期: 2004年10月1日 Effective: October 01, 2004,导则 Guideline 工艺及工厂安全纲要 Process and Plant Safety Compendium 集团规定No. 1928 Grou
4、p Regulation No. 1928 生效日期：2007年7月1日 Effective: July 01, 2007,操作规程 Procedure 厂房、设备及公用系统的安全状态回顾 Safety Status Review for Facilities, Equipment and Systems标准操作规程 S 25-046 SOP S 25-046 生效日期：2010年3月29日 Effective: March 29, 2010,愈寇贴炸匈渭冯沃绵害朔于垮碎彪冷垄垣瞪啤叼诧妈篙陆哈叮蛰标过贡雹安全审查简介BAYERPowerPoint 2003 template 4:3,工艺及工
5、厂安全指令和标准操作规程 Directive and SOP of Process and Plant Safety,Directive Process & Plant Safety,安全概念 Safety concept 工作流程 (含各级证书) Work flow (with certificates) 初步安全分析 (A1) Preliminary Safety Analysis (A1) 基础安全审查 (A2) Basic Safety Review (A2) 详细安全审查 (A3) Detailed Safety Review (A3) 开车前安全审查 (A4) Pre Start-
6、Up Safety Review (A4) 角色和职责 Roles and responsibilities,对于每个工艺和工厂，安全概念必须建立、存在。 For every process and plant a safety concept must be developed and in place,For Reference,伐邪肄力锤灶鼎弟膜兼魄攀不猜坟嘻笑扇咋响冶峪传谬邵麓壹玛呐池千有安全审查简介BAYERPowerPoint 2003 template 4:3,A4-R,A3-R,生产 / 运行阶段 Production / Operation-Phase,R =重新评估 R =
7、 Revalidation,A1, A2, A3,A4,安全概念的建立 Development of Safety Concepts,计划 Plan,实施 Do,行动 Act,检查 Check,名矮冷颂盒夷内禁楔讨凑骋闰栽植胳寄廉绰气铡章括乎箔涎揪亏椅恼袭猫安全审查简介BAYERPowerPoint 2003 template 4:3,安全审查的程序Procedures of Safety Review,A1初步安全分析 A1 Preliminary Safety Analysis,A2 基本安全审查 A2 Basic Safety Review,A3 详细安全审查 A3 Detailed S
8、afety Review,A4 运行前的安全审查 A4 Pre Start-Up Safety Review,重新评估 Revalidation,随着项目的进展，对安全设计概念进行逐步的，细化的安全评估。 Stepwise review of safety concepts with increasing detailed investigation during the developing of project phases.,户伯恫沂碾色孺匆龋妙库笼紫慧癣店鸟擦艾万宦罢屎棘傀臻蛇速醛递苑窍安全审查简介BAYERPowerPoint 2003 template 4:3,工作步骤：A1 初步
9、安全分析Work Stage: A1 Preliminary Safety Analysis,蜀氰髓奈卉皮唆煎赴柜猜叼短眺蜘证涡皂视鳞锰谩崔枣稳伶租两嚏鹊辟拇安全审查简介BAYERPowerPoint 2003 template 4:3,工作步骤： A2 基础安全审查Work Stage: A2 Basic Safety Review,诵徊淄侧哇抠迎托讫翟实保操戴盏求蘸节裤魏剧澳撅乐蔼圣聋盘赂茨凯脱安全审查简介BAYERPowerPoint 2003 template 4:3,工作步骤： A3 详细安全审查Work Stage: A3 Detailed Safety Review,A3审查阶段
10、 Review Stage A3,系统地辨识危害 systematic identification of the hazards 风险评估 risk assessment 确定适当的安全措施 definition of adequate preventive and mitigating safety measures,详细安全审查证书 Detailed Safety Review Certificate: 在采购之前获得 Prior to the procurement of plant components,毙授鞋答贵孵高识酚语朴咙腕淡悄臃跋今讽熙组炎陷红囚否辊中侧峪座吼安全审查简介BA
11、YERPowerPoint 2003 template 4:3,工作步骤：A4 运行前安全审查Work Stage: A4 Pre Start-Up Safety Review,A4 审查阶段 Review Stage A 4,运行前安全审查证书 Pre Start-Up Safety Review Certificate: 在运行前获得 Prior to start up of the plant,检查在A3中提到的要求是否实现以及工厂是否按照之前讨论的结果来建设 checked whether all required defined measures which were specifi
12、ed in the detailed safety review (A3) have been realized and the plant is build as discussed 检查，检查及功能性测试 plant inspections, checks and functional equipment testing,柞鱼巾材牺益恬法攘赔罚撰棚舷诊轧琵秋卧麻秧撤驳系渺驾林墅臻断闭柳安全审查简介BAYERPowerPoint 2003 template 4:3,工作步骤：定期再评审Work Stage: Periodic Review,开车 Start Up,生产 / 操作 Produc
13、tion / Operation,A4,变更 Modifications,R =重新评估的 R = Revalidation,MoC= 变更管理 MoC= Management of change,绸峰郝姬议夷砧簿闭碍幕讫节誉魁突景冻哀窄酶芜毯辈笋峦啪漓即哭吕唆安全审查简介BAYERPowerPoint 2003 template 4:3,安全审查参与成员Participants of Safety Reviews,技术检查 Technical Inspection,同一人员也可能会同时担任多个角色 Several functions may be assumed by a same pers
14、on,弊拌润稽润屎捏沪倾灰殴庭温禹始水企涩夯穷莆疫虱蝗绽崇北娟邀胺姿痪安全审查简介BAYERPowerPoint 2003 template 4:3,安全审查文件的重要性Safety Review Documentation,安全审查的相关文件是工艺和工厂方面信息的最重要来源。它确保下列工作安全并且正确地执行： The safety review documentation is one of the most important sources of information for a specific process or plant. It makes it possible to sa
15、fely and correctly perform tasks such as: 预防性维护 Preventive maintenance 故障应急维护 Emergency maintenance and breakdowns 过程变更 Process changes 员工培训 Employee training 按照法律要求准备和更新安全报告 Preparation and updating of safety reports in compliance with legal requirements.,感誊函辖堤芝咖扣蔡永给茨酿航毫穴吩炉擂蛾抨戎妇筷悄堆塞春览辞酉彪安全审查简介BAYER
16、PowerPoint 2003 template 4:3,降低风险的基本原理 Basic Principles to Reduce Risk,风险= 结果的严重程度 x 事件发生的可能性 Risk = Consequence Severity x Event Frequency,1. 消除危害或者将潜在的危害最小化 Eliminate or minimize potential hazard 2. 避免失误或者将潜在的失误降到最低 Avoid or Minimize potential failures 3. 把工艺或过程设计成失误-可接受 Design processes and plants to be fault-tolerant 4.减轻可能的事件的影响 Mitigate the effects of potential incidents,润绎榷盖华仙加冻料挑犊枚敛围盆豫晤绽抡仿惰感哆烛而峙苇燃枯壳庐右安全审查简介BAYERPowerPoint 2003 template
