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1、集成印刷电路板,集成电路板与线路的 相互连接,电源配给集成电路板,电源分配电路板,相位检示,POWER SUPPLY PCB,地址总线(I/O寻址),数据信息,键盘输入 数据交流,3,4,-,3,0,9,2,微处理器 芯片,EPROM 可写读芯片,3 MB 恆忆内存( FLASH RAM),芯片写入 保护开关,日期 / 时间 芯片,地址总线(I/O寻址),数据信息,键盘输入 数据交流,3.3 伏电池,电池维持记忆内存 1MB或16 MB,COLDFIRE 266 MHZ 微处理器芯片,64 MB 随机内存,辅设端口,COLDFIRE 微处理器主板,8 MB 恆忆内存( FLASH RAM),C
2、OLDFIRE 微处理器集成电路板,Coldfire I,Coldfire II,Coldfire II,RS-232 端 口 1&2,芯片写入 保护开关,USB 端 口,视 频 图 象 端 口,视 频 图 象 微处理器芯片,地址总线(I/O寻址),数据信息,键盘输入 数据交流,3.3 伏电池,电池维持记忆内存 1MB或16 MB,COLDFIRE 266 MHZ 微处理器芯片,64 MB 随机内存,辅设端口,8 MB 恆忆内存( FLASH RAM),特点,料号 93-32-4400 (CF I) 料号 93-32-4410 (CFII) 266MHZ 速度 嵌入式复合(二合一)微处理器 6
3、4 MB DRAM 内存 14xx 软件 (取代 F 或 N 版本) CFI 15xx 软件 CFII,HOLD POWER ON (KEY) HOLD,PRGRM CONVRS,(KEY),视频图象集成电路板,图象视频板 (配备软驱),图象视频板 (配备软驱/ZIP/以太网 ),液晶显示屏/硬盘/网卡/ZIP 集成电路板,注意: 必须具备液晶显示屏及安载12.05或以上软件的哈斯机床才适用于这些配置.,图象视频板 配备硬盘/U盘/以太网,注意: (配USB)必须具备液晶显示屏及安载12.06或以上软件的哈斯机床才适用于这些配置.,串联键盘信息联接卡,手动进给 (操控台键盘和手轮),电压输入,
4、键盘 信息连接,主机负荷表信息,键盘信息,(To MOCON) P10,(来自 低压电源 供给系统 ),(往微处理器) J4,(来自 运行与进给截止开关),(来自 键盘),(往喇叭),(+12伏直流电),(来自电机矢驱集成电路板),手动进给,(遥控手轮),操控台内部,115伏交流电 来自 电控柜供电卡板,蜂鸣器,软驱,串联键盘信息联接卡,液晶显示屏,数据信息(来自图象视频板),低压供电卡板,液晶显示屏上所示的装置管理,HARD DRIVE,O00300,记忆储存,软驱,网络共享 (服务器上的共享 文件夹),ZIP,硬盘,帮助,资料来源,按F1-帮助,程序总数尚存空间,资料储存目的地,程序表列,
5、帮助目录-按 左光标 及 END 键,现行操控模式,输入/输出集成电路板 ( I/O 集成电路板),I/O PCB,I/OPCB-T RELEASE NOTES Rev. A Production Release. Rev. B Added adjustment for LCC chipc. Rev. C Corrected typos in steps 10 and 12, ECO-13076. Rev. D Changed 1-phase belt style to 500 in step 7. DESCRIPTION IOPCB-T is designed for new machine
6、s only. It is completely interchangeable and backward compatible with IO-S only. It can only be used in brushless controls with a Haas vector drive. This board also requires the psup-g or later. Since the IO-T is based on IO-S, the changes listed below are from IO-S to IO-T. INTERCHANGE ABILITY IO-T
7、 is completely interchangeable with IO-S. When replacing an IO-S with an IO-T, follow the installation procedures below. IO-T is stuffed as three parts. 32-3083T is for the Haas SMTC. 32-3088T is a partially stuffed board for minimill, minilathe, tool room mill. 32-3080T is for all other controls. I
8、NSTALLATION PROCEDURES Power Off: 1. Review all safety text printed in the pcb silkscreen. 2. Jumper any unused E-Stop input connectors (P6 or P7). Jumper second door switch input (P9) if unused. Jumper second remote unclamp input (P20) if unused. See attached drawing for jumper placement. 3. Verify
9、 that connector P48 is jumpered. 4. Verify that no jumper is installed at J9. This header is used for testing only. 5. Set tc current limit jumper correctly. Set jumper to 10A position for HS and Haas SMTC. Set jumper to 5A position for all others. 6. Set ground fault jumper (J1) to 0.75A position.
10、7. Adjust chipc over current (R119 & R122) to 3-5K for single phase motors. (Adjust to 1K for three phase motors.) (Adjust to 500 for 1-phase, belt style, lathe chip conveyor.) 8. For all SL and most VF, install tc jumper cable (33-0809, supplied) at P57. Remove only if there is a cable that will pl
11、ug in here instead. 9. Verify that a 10A ultra-fast fuse is installed at FU1 as shown on silkscreen. A spare fuse is included at FU2 that can be used in the event of a short circuit. Power On: 10. Verify that parameter 209, “MCD RLY BRD”, is set to a “1”. The “Relay Bank Select” parameter 352 should
12、 be set to either a 1, 2 or 3 depending on whether additional M-code relay boards are present. 11. Verify that parameter 57, “PH LOSS DET”, is set to a “0”. 12. Measure ground fault voltage (at TP2 to TP3). The value should be 0.065-0.085V. Operate tool changer several times. If a ground fault alarm
13、 occurs, change jumper at J1 to 1.25A position . Repeat test. If fault still occurs, contact Haas service. 13. Measure tc current limit voltage (at TP1 to TP3). The value should be 0.230-0.270V for a 5A application. The value should be 0.480-0.520V for a 10A application. 14. Operate chip conveyor. I
14、f the motor will not run forward continuously, it is acceptable to increase the overcurrent (R119 & R122) by 1K. If it still faults, replace the IOPCB and/or chipc motor. Jam the motor (using a piece of wood or by jamming the fan on the back of the motor if accessible) and verify that the motor stop
15、s and pauses before reversing (note that the belt style may not reverse, but will still pause). If it will not pause, lower the adjustment by 500-1000 ohms. 15. Operate spindle, tool changer, coolant, tsc, spigot, e-stop, beacon, door, and all optional equipment (pallet changer, barfeeder, etc.). Ve
16、rify correct operation.,当更换 I/O 输入/输出集成电路板,务必遵循以下(随从零件来的)出厂说明书的安装步骤.,输入,输出,115 VAC 输入,160 VDC 换刀器用,+5/+12 VDC 输入,230 VAC 输入,24VDC 制动,交流电伺服整流系统,伺服电机控制集成电路板,低压电供电系统,矢量驱动器,轴驱输入,轴驱输入,轴驱输入,轴驱输入,320伏直流电干线,编码器,编码器,编码器,编码器,伺服整流放大器,伺服整流放大器,伺服整流放大器,伺服整流放大器,12 伏直流电,电机,电机,电机,电机,模拟输出,数码输入,伺服系统,X轴 轴驱,Y轴 轴驱,Z轴 轴驱,B轴 轴驱,A轴 轴驱,矢量驱动器 指令,主轴 负荷表数据,
