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1、1,Use of Ford APQP Status Report福特APQP使用的报告,Tong Lei Supplier Technical Assistance Ford Motor Company,2,Use of Ford APQP Status Report福特APQP使用的报告,APQP Overview APQP概述 Introduction to Ford APQP Status Reporting System 介绍福特APQP使用报告系统 How to use Ford APQP Status Reporting System 怎样使用福特APQP报告系统 Q issue
2、sourcing agreement. PR Product Readiness. 2D drwgs/3D model/DFMEA received by supplier. CP Confirmation Prototype. Prototype parts built; “DV” test started. ESO Engineering Sign Off. “DV” test completed; PSW/LS PSW/Launch Sign. PSW and functional sign-off completed. SJ1 Supplier Job 1. Supplier ship
3、s out first production shipment. IPD In Plant Date. Parts received at Ford plant(s).,23,Two Systems, One Objective Flawless Launch!,APQP feeds EMLP,EMLP (Championed by Ford PD),APQP (Championed by Supplier),24,APQP for Emerging Market Re-sourcingvs. Ford APQP v3.2,APQP for EM Re-sourcing uses 7 EMLP
4、 milestones (for re-sourcing programs); APQP v3.2 uses 12 FPDS milestones (for new programs).,25,APQP for Emerging Market Re-sourcingvs. Ford APQP v3.2,FPDS Milestones Remain for Reference,EMLP Milestones Added,26,APQP for Emerging Market Re-sourcingvs. Ford APQP v3.2,APQP for EM Re-sourcing uses 7
5、EMLP milestones (for re-sourcing programs); APQP v3.2 uses 12 FPDS milestones (for new programs). APQP for EM eliminates New Program specific requirements, which are not required for Re-sourcing Programs, from APQP v3.2. Maintains original APQP requirements as guideline.,27,APQP for Emerging Market
6、Re-sourcingvs. Ford APQP v3.2,Eliminates New Program specific requirements,Maintains original APQP requirements as guideline,28,APQP for Emerging Market Re-sourcingvs. Ford APQP v3.2,APQP for EM Re-sourcing uses 7 EMLP milestones (for re-sourcing programs); APQP v3.2 uses 12 FPDS milestones (for new
7、 programs). APQP for EM eliminates New Program specific requirements, which are not required for Re-sourcing Programs, from APQP v3.2. Maintains original APQP requirements as guideline. Checklist includes additional EMLP unique Supplier responsible requirements for the 23 elements. (At bottom of the
8、 checklist for each element.),29,APQP for Emerging Market Re-sourcingvs. Ford APQP v3.2,Additional EMLP unique Supplier responsible requirements,30,APQP for Emerging Market Re-sourcingvs. Ford APQP v3.2,APQP for EM Re-sourcing uses 7 EMLP milestones (for re-sourcing programs); APQP v3.2 uses 12 FPDS
9、 milestones (for new programs). APQP for EM eliminates New Program specific requirements, which are not required for Re-sourcing Programs, from APQP v3.2. Maintains original APQP requirements as guideline. Checklist includes additional EMLP unique Supplier responsible requirements for the 23 element
10、s. (At bottom of the checklist for each element.) Worksheet of “Action Plan” has been added to APQP for EM, to reduce “copies and pastes” of action plans from 23 elements to the summary sheet.,31,APQP for Emerging Market Re-sourcingvs. Ford APQP v3.2,Sheet of “Action Plan” has been added.,32,APQP fo
11、r Emerging Market Re-sourcingvs. Ford APQP v3.2,APQP for EM Re-sourcing uses 7 EMLP milestones (for re-sourcing programs); APQP v3.2 uses 12 FPDS milestones (for new programs). APQP for EM eliminates New Program specific requirements, which are not required for Re-sourcing Programs, from APQP v3.2.
12、Maintains original APQP requirements as guideline. Checklist includes additional EMLP unique Supplier responsible requirements for the 23 elements. (At bottom of the checklist for each element.) Worksheet of “Action Plan” has been added to APQP for EM, to reduce “copies and pastes” of action plans f
13、rom 23 elements to the summary sheet. For forward model (new) programs, Ford APQP v3.2 should be used.,33,Complete APQP Status Report For EM Re-sourcing programs,Complete Information Sheet,Input milestone dates. Should be same as timing plan.,Input Part Number and PPAP information.,Input team inform
14、ation, for both supplier and Ford.,Input program change history, if any.,34,Complete APQP Status Report For EM Re-sourcing programs - continue,Complete Program Information on sheet of “APQP Status Report (linked)”.,35,Complete APQP Status Report For EM Re-sourcing programs - continue,Review status o
15、f 23 elements. Next slide uses status review of element 11, drawing and specs, at PR as an example.,36,Sample Check sheet at PR,Light Gray shaded cells: Review expectation at these milestones.,If R or Y, this issue requires corrective action,If R or Y, review at next milestone (until its G), even if
16、 “Finish Target” date is passed.,Overall status is worst rating of all expectations. Manual input is NOT required.,Record identified issue and corrective action here.,Status Can be updated continuously until Milestone Date is met,Prior Milestone Status is Frozen,Input actual start and finish dates for each expectation.,37,Rating and Assessment G/Y/R Status,38,Complete APQP Status Report For EM Re-sourcing programs - continue,Complete the summary sheet on “APQP Status Report (link
