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1、焊线参数最佳化之研究 专题成员： 胡鸿生经理 赵一虎主任 蔡大川课长 陈俊源先生 一、选题理由 此产品为制程能力不足之老问题，因此希望能藉由此次学习DOE的机会进行诸项试验，期能从各项实验数据之比较，确定焊线机台之最佳参数，进而改善良品率及提升生产力。二、实验条件 a.KAIJO FB-131焊线机 b.RHESCA PTR-1000推力机 c.SPT UTS-18B-C1-16XL瓷嘴 d.TANAKA M3 TYPE 金线三、特性要因分析 四、实验因子筛选表 小要因控制力 (母数)*1技术力 (强)*2因子 代号Bg FORCEAUS POWERBUS TIMECSEARCH FORCED
2、温度FSEARCH HEIGHTGSEARCH SPEEDHPRE TIMEIPOST TIMEJ压板US CALIBK金线芯片支架人员操作教育训练认识系统1.凡是属于母数之小要因请打其余打 2.技术力筛选请用符号表示：(强)(中) (弱) 五、第一阶段直交配置（2N） 1.因果水平对照表 注意：两水平是否符合两极化原则 2.点线图 六、(L16)直交配列表 配置因子BCB CHDAA BFJC FGKB KIG H列号NO12345678910111213141511111111111111112111111122222222311122221111222241112222222211115
3、122112211221122612211222211221171222211112222118122221122111122921212121212121210212121221212121112122121121221211221221212121121213221122112211221142211221211221121522121121221211216221211221121221 七、实验指示书(16) 实验随机 编号实验配置 顺序ABCDFGHIJKBall shear avgball shear cpk1312222211221122.13.31112221122222298
4、3.09163122112221178.22.2714111111111119.71.64155122111212278.72.0236211221221254.90.171472222221112117.75.11282211212111112.92.929121212112120.91.27910121212112165.41.95611212121112242.90.21012121211121256.81.12513212122121112.70.44414211222212177.61.65715112212211244.50.22816112211222177.61.65BALL
5、SHEAR: BCB CHDAA BFJC FGKB KIG HDATAROW/COL12345678910111213141519.7111111111111111120.9211111112222222254.9311122221111222277.6411122222222111112.7512211221122112242.9612211222211221144.5712222111122221177.6812222112211112265.4921212121212121256.8102121212212121219811212212112122121112.912212212121
6、211212122.113221122112211221117.71422112212112211278.71522121121221211278.216221211221121221BALL SHEAR CPK: BCB CHDAA BFJC FGKB KIG HDATAROW/COL1234567891011121314151.6411111111111111111.2721111111222222220.1731112222111122221.6541112222222211110.4451221122112211220.261221122221122110.22712222111122
7、22111.6581222211221111221.9592121212121212121.12102121212212121213.09112122121121221212.9122122121212112123.31132211221122112215.1142211221211221122.02152212112122121122.2716221211221121221BALL SHEAR: FACTORSiDFVF%B8977.56218977.56291.4987449.86286*A2425.56212425.56224.7211713.0698*H1685.10211685.10217.174458.91174*D1455.42211455.44214.833577.62197*AB1335.90211335.90213.615436.95080*F490.62251490.62255.0003932.20412J460.10251460.10254.6893352.03273C290.70251290.70252.9
