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1、(IE工业工程)DANIELI高速切边机技术合同中英文对照(IE工业工程)DANIELI高速切边机技术合同中英文对照The Technical Contract of The high slitting line高速切边机技术合同2008年11月APPENDIX 2.1Design basis data附件2.1 设计参数2.1 DESIGN BASIS2.1.1 MATERIAL-SPECIFIC DATA2.1.1.1 Alloys to be processedMaterial: Aluminum alloysAluminum and its alloys: series 1xxx, 3
2、xxx, 5xxx and 8xxxMaterial condition: strip in dry condition; with a maximum of 50 mg/m each side of rolling oil on the surface;Temper: Soft (O) Hard (H19)Tensile strength: 80 450 N/mmYield strength: 30 350 N/mmElongation: 5 %The coils to be processed on the lines should be able to meet the requirem
3、ents for coldrolled coils according to the applicable ISO or DIN standards.2.1 基本设计2.1.1 材料详细数据2.1.1.1 合金材料: 铝合金合金系列:1xxx, 3xxx, 5xxx and 8xxx材料条件:干带,每面最大轧制油含量为50 mg/m硬度: 软 (O) 硬 (H19)张力强度:80 450 N/mm屈服强度:30 350 N/mm延伸率: 5 %根据ISO or DIN标准,处理卷能够达到冷轧卷的要求。2.1.1.2 Specification of the coils to be proces
4、sed (incoming material)Strip thickness: 0.10 up to 1.0 mmWidth: 900 up to 2150 mmCoil I.D. 610 mmCoil O.D.: max. 2,200 mmCoil weight: max. 19,600 kg (without spool)Specific material weight: max. 9.6 kg/mmSpool size: 605/665 x 2350 mmSpool material: steelSpool weight: 1,100 kg2.1.1.2 来料数据带材厚度:0.10 to
5、 1.0 mm宽度: 900 to 2150 mm卷内径: 610 mm卷外径: 最大2,200 mm卷重: 最大19,600 kg (不带套筒)单位重量:最大9.6 kg/mm套筒尺寸:605/665 x 2350 mm套筒材料:钢套筒重量: 1,100 kg2.1.1.3 Specification of the finished material coilsCutting width: min. 420 mm; max. 2,100 mmDifference in strip width of: 150 mmIndividual finished strips from One coil
6、: (due to cross section of the incoming material)Number of strips Max. 2 (with centre scrap)Coil O.D.: max. 2,200 mmCoil I.D.: 400 / 510 / 610 mmCoil weight: max. 19,600 kg (without spool)Spool size: 610 mm x 2350 mm 400 x Cutting strip width 510 x Cutting strip widthSpool material: paper for I.D. 4
7、00 mm and 510 mm;steel for I.D. 610 mm2.1.1.3 成品卷数据剪切宽度: min. 420 mm ;max. 2,100 mm带材宽度差:150 mm一卷剪切带材条数:Max. 2(中间抽条)卷外径: Max. 2,200 mm卷内径: 400 / 510 / 610 mm卷重: Max. 19,600 kg (不带套筒)套筒尺寸: 610 mm x 2350 mm 400 x Cutting strip width 510 x Cutting strip width套筒材料:I.D. 400 mm and 510 mm为纸套筒; I.D. 610 mm
8、为钢套筒2.1.2 MAIN TECHNICAL DATA2.1.2.1 Line data for designFinished product: 100,000 t/yearShearing speed: 0 600 - 1200 m/minThreading and tail-out speed: approx. 30 m/minLine working direction: from right to left (seen from the operator side)Shifting method of the plant: strip center = plant centerDe
9、sign resp. arrangement similar to drawing No. PR 1250-25.5152.1.2 主要技术数据2.1.2.1 设计线数据成品产量:100000 t/year剪切速度:0 600 - 1200 m/min穿带和出带速度:约 30 m/min工作方向:从右到左(从操作侧见)设备布置:带材中心设备中心类似的设计和布置图号No. PR 1250-25.5152.1.2.2 Stopping Times Of The LineNormal stop (controlled): 0,5 m/sEMERGENCY stop: 1,5 m/s2.1.2.2 停
10、车加速度正常停车(有控制):0,5 m/s紧急停车: 1,5 m/s2.1.3 RECOMMENDED MANPOWER FOR THE LINE (for reference only)2.1.3.1 Operating personnelOperators required for operating the line: 1 operator per shift2 helper per shift2.1.3 推荐的人员安排(仅供参考)2.1.3.1 操作人员运行操作人员;1人/班, 辅助人员:2人/班2.1.3.2 Maintenance personnel (recommendation
11、)Electrical engineer: 1 per shiftMechanical maintenance: 1 per shiftPerson:Hydraulic and fluidsMaintenance person: 1 per shift2.1.3.2 维修人员(推荐)电气工程师; 1人/班机械维修:1人/班液压及流体维修人员:1人/班2.1.4 PRODUCTION CAPACITY2.1.4.1 Calculation Basic dataCalendar time: 8760 hours/yearPlanned annual maintenance Time: 960 ho
12、urs/yearWorking days per month: 25 days/monthWorking days per year: 300 days/year (7200 hours/year)Shifts per day: 3 shiftsWorking time per shift: 8 hoursAvailability of line (estimated): 80%Effective annual operation Hours: 6240 hours2.1.4 产量2.1.4.1 基本计算数据日历时间: 8760 小时/每年计划维修时间:960 小时/每年每月工作天数:25 天/月每年工作天数:300 天/年 (7200 小时/年)每天班次: 3班每班工作时间:8小时设备可用效率:80%每年运行有效时间:6240 小时2.1.5 MISCELLANEOUS2.1.5.1 Technical data of utilities and mediaPressure general hydraulics: max. 150 barHydraulic oil: