PCBA检验规范.doc

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1、 PCBAPCBA 检验规范检验规范 编 号 版 本 V1 0 生效日期 1 修订情况表 修订历史修订历史 版本说明作者审核批准生效日期 2 术语表 术语表术语表 名称说明 目目 录录 1 目的目的 PURPOSE 1 2 范围范围 SCOPE 1 3 名词解释名词解释 WORDS EXPLANATION 1 4 参考文件参考文件 REFERENCE DOCUMENT 1 5 职责职责 RESPONSIBILITY 1 6 作业流程及内容作业流程及内容 Flow chart and content 1 7 修订权限修订权限 AUTHORITY OF MODIFICATION 2 8 附件附件

2、ATTACHMENT 2 8 1 附件一附件一 PCBA 4 8 2 附件二附件二 机构类机构类 42 8 3 附件三附件三 其它其它 52 PCBAPCBA 检验规范检验规范 1 1目的目的 Purpose Purpose 建立产品外观目视检验标准 使产品检验之判定有所依循 同时藉由检验资料的回馈分析建立 良好的 workmanship 防止不良之发生 To establish the standard inspection of product cosmetic for operation to follow and establish well workmanship by feedba

3、ck and analyzing the inspection document to void failure 2 2范围范围 Scope Scope 本规范适用于所有产品 含半成品及成品 PCBA 的外观目视检验 包含自行生产制造之 PCBA 委托外包生产制造之 PCBA 以及外购入厂组立或单独包装出货之 PCBA 等 It fits all product containing product and PCBA appearance inspection including PCBA made by self or by other company and other 3 3名词解释名词

4、解释 Words Words explanation explanation 无 None 4 4参考文件参考文件 Reference Reference document document ANS IPC A 610D 5 5职责职责 Responsibility Responsibility 5 1 生产单位生产单位 Production Production unit unit 负责产品检验之执行 Be responsible for doing product inspection 5 2 质量管理部质量管理部 Quality Quality unit unit 负责产品规格之制定及产

5、品品质之抽样检验管制 Be responsible for making product specification and controlling the spot check of product quality 6 6作业流程及内容作业流程及内容 Flow Flow chartchart andand contentcontent 6 16 1 检验前的准备检验前的准备 preparation preparation forfor inspecting inspecting 检验前须先确认所使用的工具 材料 胶 清洁剂等 是否合乎规定 检验 PCBA 时必 须配戴防静电手套或防静电手环

6、而成品有外壳部分则不在此限 Before inspecting be sure of the tool material glue cleanser etc Operator should have wrist strap or electrostatic glove for prevention ESD Electronic static Discharge but the finished good with 6 26 2 若有检验标准未规范的异常现象发生时 不代表该产品允收或拒收 应向值班工程师询问 It is not means the product accept or reject

7、 that the standard of inspection have some abnormal but should feed back to engineer to confirm 6 36 3 检验环境要求光线充足 以目视为主 辅以放大镜和卡尺 6 46 4 外观检验项目基准参见附件一 三 The item of cosmetic inspection standard reference Appendix 1 to 3 7 7修订权限修订权限 Authority Authority ofof modification modification 本规范由质量管理部工程师撰写 经研发

8、单位及生产单位会签 由质量管理部最高主管核准后 实施 修改程序亦同 This criteria is prepared by Quality unit engineer and signed off with R有感折痕为模具结构造成可接受 Zone C Un sensible crimp mark is accept sensible crimp mark made by the structure of model is accept 1 9表面不可有油渍 色渍 脏污 Oil polluted or color polluted or stain in the surface are re

9、ject 1 10接地处 Grounding 不可烤漆 No paint in the grounding 1 11组装螺丝锁固时 螺孔部位烤漆不可脱落 When assemble hardware no paint peeling in the section of hardware 1 12点焊处间隙不可大于 0 5mm The gap of soldering not exceed 0 5mm 1 13上盖 下盖 面板等组装后 间隙 0 8mm 段差 1 0mm Up down cover face board assemble the gap no more than 0 8mm th

10、e gap of segment no more than 1 0mm 1 14点焊处凹 凸痕于烤漆面可视时 以限度样品签核 When concave and convex marks can be seen in the soldering of paint side referring to verified sample 2 托架 承座托架 承座 Bracket 外观检验外观检验 Visual inspection Item品质需求 Quality requirement 2 1实物需与图面吻合 Object is identical with illustration 2 2电镀表面不

11、可有目视可见之水斑 起泡 腐蚀 The defects of speckle or blister or corrode can be seen in the surface of electroplate are reject 2 3文字及图样印刷应鲜明可读 不可断缺 模糊 重影者 Word printing and Log drawing should be read clearly and each character is clear and complete but not doubt pled stamped reject 2 4目视不可有生锈 变形 破裂 Rust or dist

12、ortion or damage by visual are reject 2 5目视不可有毛边 毛边尺寸在 0 08mm 以下 raw edge by visual is reject the size is less than 0 08mm 2 6正背面不可有油渍 色渍 脏污 异物 杂质 Oil polluted or color polluted or stain or foreign matter or foreign substance in facade and back side are reject 2 7刮伤 磨伤 擦伤不可露底材 允许范围如下 No exposed basi

13、s material of the scraping or wear and tear the accept condition is 无感刮伤 目视不明显为无感刮伤 Un sensible scraping unclearly by visual inspection 正面 累积总长度 200mm 可接受 面积 20mm 平方以下 Facade side total length is no more than 200mm area not exceed 20mm 背面 接受 Back side accept 有感刮伤 sensible scraping 正面 长度 2mm 0 2mm 以下

14、 10cm 距离内允许三条 Facade side three with length less than 2mm 0 2mm within 10cm are accepted 背面 长度 2mm 0 2mm 以下接受 Back side length less than 2mm 0 2mm is accepted 2 8碰伤 压伤 凹凸痕允许范围如下 不可变形 漏底材 0 05mm 平方以下均不列入点 数计算 foreign matter 侧面 底面 后面的缺点间隔必须 25MM The gap of defect in the front and top of housing must e

15、xceed 50mm and the gap of defect in the bottom and side must exceed 25mm 5 表面不可有不可擦拭的沾污 沾污的擦拭可用未沾酒精的软布擦拭 The stains that can not be wiped off in the surface are reject The stain can be wiped by the soft cloth with no alcohol 6 纤细的无感刮伤 深度 0 001mm 纤细的流痕 成型痕迹 不可擦拭的不明显异色 其各单面上 累计面积不可超过单面面积的 25 Un sensible scraping depth no more than 0 001mm flow mark the mark of forming unclear

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