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1、H QS9000A 1 QS 9000A HTEL 07 3862803FAX 07 3898550TEL 0755 27068115FAX 0755 27089315KTEL 0512 63408668FAX 0512 63408123 H QS9000A 2 QS 9000A QS 9000溆 APQP溆 PPAP溆岿 FMEA溆 MSA溆 SPC溆 QSA溆 H QS9000A 3 QS 9000A H QS9000A 4 v 1963MIL Q 9858 1965GMGeneralQualityStandard GM 1979BS5750 1981FordQ101 1983Chrysl
2、erQualityAssurance Chrysler 1987ISO9000series 1994QS9000 I 1995QS9000 I 1998QS9000 I H QS9000A 5 QS 9000 YS Q 101R H QS9000A 6 QS 9000Q SOEMS S OEM ChryslerFordGM MackTrucksNavistarPACCARVolvoMitsubishiToyota H QS9000A 7 QS9000 1 |y QSR 19982 a| APQP 19953 aJ PPAP 19994 c FMEA 20015 yy MSA 19956 yu
3、SPC 19957 |yu QSA 1998 H QS9000A 8 NQS 9000 ISO90011994 S H QS9000A 9 QS 9000V 5NZ6350000AIAG AutomotiveIndustryActionGroupIMQS 9000PW Jn http www aiag org H QS9000A 10 WV cQS 9000 AVSQ 94xIEAQF94IVDA6 1I H QS9000A 11 QS 9000m A TierOneSuppliers QS 9000C SOEMSuSOEMSA TierTwoSuppliers QS 9000C H QS90
4、00A 12 QS 9000m O Ka M OEMSHcu MOEMS OEMS H QS9000A 13 R CClQS 9000C H QS9000A 14 CClQS 9000C CClQS 9000C H QS9000A 15 19971231CClQS 9000CDELCO1998731CClQS 9000C 19991231CClQS 9000C H QS9000A 16 S MITSUBISHI19971231QS 9000CTOYOTA1998630QS 9000C H QS9000A 17 JCCAccreditationBodies
5、 JCCJCCUKASmRvARABTGAANZCNAB H QS9000A 18 CC Registrar CCS_JQS9000BSI SGS URS GLOBAL DNVmKemaASR Entela ULIC TUVICLKSR Aw H QS9000A 19 QS 9000JCS CC Registrar QS 9000CS ASQASQ W QS 9000CSSJW http www asq org 9000MWl H QS9000A 20 QS 9000|y y y C m H QS9000A 21 |yl QS 9000|y |y H QS9000A 22 QS 9000|y溆
6、 H QS9000A 23 1994819952Wh fWQS 900019983 199911 H QS9000A 24 mcApM H QS9000A 25 |y_M H QS9000A 26 CHRYSLER |CFORD Q 101|GM NAOuI P1994ISO9001 H QS9000A 27 Shall Should xr QS 9000TypicalExample u xmNote H QS9000A 28 m m QS 9000OEMe aaMM Tb k H QS9000A 29 QS 9000A |yQS 9000M|y KfISO9001l H QS9000A 30
7、 QSA 1998MSA 1995SPC 1995FMEA 2001PPAP 1999APQP 1994Semiconductorsupplement 1998AEC A100 QSAsemiconductoredition 1998ToolingandEquipmentsupplement 1996ToolingandequipmentQSA TE 1996Reliabilityandmaintainabilityguidelines 1993 H QS9000A 31 P|y ISO8402 1994ISO9000 1 1994ISO9001 1994ISO9004 1 1994ISO10
8、011 1 1990ISO10011 2 1991ISO10011 3 1991ISO10012 1 1992ISO10013 1995 H QS9000A 32 QS 9000 4 1 | 4 3 y 4 134 14m 4 10QSA4 11MSA4 17SPC4 20 4 34 74 154 44 84 164 54 94 184 64 124 19u 4 2APQPPPAPFMEAQSA H QS9000A 33 H QS9000A 34 QS 9000SECTIONI ISO9000A H QS9000A 35 4 1 4 1 1|oI4 1 2MoIM_J APQP laQ Q H
9、 QS9000A 36 4 1 m 4 1 3w|yl鹠 c M|yac| ucaFYr膖 |_ryg|y H QS9000A 37 4 1 m 4 1 4I BusinessPlan I PhcIILScOYll emYND|M|cIl chh H QS9000A 38 4 1 m 4 1 4I m cL c a IS_J O z YuT_IlSI H QS9000A 39 4 1 m 4 1 5Y| I a | aİl IYIMYD QcPPS fz QML H QS9000A 40 4 1 m 4 1 6MuMyl 轛AMNMMcI H QS9000A 41 4 1 m
10、 4 1 6M m rr 5CC CHRYSLER NEEDIMPROVEMENTFORD Q 1REVOCATIONGM LEVELIICONTAINMENT H QS9000A 42 4 2|y 4 2 1oI4 2 2|yoI4 2 3|APQP4 2 3 1 SpecialCharacteristics 4 2 3 2FMEA FmuCPNxA QK H QS9000A 43 4 2|y m 4 2 3| m 繦M Cross FunctionalTeam 4 2 3 1APQPFMEAM_JMcu FeasibilityReviews 4 2 3 3APQP M sa a _JuuO
11、 yu auFMEA4 2 3 5cA yPPAP FMEA酢FMEA H QS9000A 44 4 2|y m 4 2 3 7ay y Mb| F z A Prototype a Pre launch a Production 繦M Livingdocument H QS9000A 45 4 2|y m m r arurururPPAPAPQP H QS9000A 46 4 2|y m a4 2 3 4Ouaa STaİ H QS9000A 47 4 2|y m 4 2 3 6e MistakeProofing uOAuaar FMEAsServicereportCapabilitystud
12、iesmistake proofing H QS9000A 48 4 2|y m 4 2 4aJ PPAP SPPAP4 2 4 1SPPAP4 2 4 2_J4 2 4 3CmPPAP H QS9000A 49 4 2|y m 4 2 5m mS_m| r r_uu u mmI H QS9000A 50 4 2|y m 4 2 5 2ac|aac|Cr CCrgCO QrgrU FgM|yYeY H QS9000A 51 4 2|y m 4 2 5 3mP PPMD eD CUSUM r Valueanalysis Analysisofmotion er
13、gonomics DOE Benchmarking e Mistakeproofing Theoryofconstraints O係 H QS9000A 52 4 2|y m 4 2 6OcO估uc4 2 6 1繦Mc| APQP YScguwmwWcITca LineBalance cnr H QS9000A 53 4 2|y m b4 2 6 2S轨b SoOcT漰bOlpbQb O y H QS9000A 54 4 2|y m OcugO uz yO H QS9000A 55 4 3s 4 3 1oI4 3 2 s 茏_ _ 4 3 3soI4 4 4oI H QS9000A 56 4
14、4O mO4 4 1oI4 4 2OcloIg Omg GeometricDimensionandTolerancing GD T QualityFunctionDeployment QFD DesignforManufacturing DFM Assembly DFA VE DOE FMEA FEA CAD CAE Computeraideddesign Reliabilityengineeringplans H QS9000A 57 4 4O m 4 4 3McgoI4 4 4OCAD CAEcypr g4 4 5OO MMGD T LUucy a DesignFMEA H QS9000A
15、 58 4 4O m 4 4 6OoI迼cOcucOmc a zyHrCy H QS9000A 59 4 4O m 4 4 7O_J_ S cuya yOr_r g H QS9000A 60 4 4O m 4 4 8O_JO_Ja4 4 8 1rM _JY OCcA 4 4 9Oa JPPAPO轛鹩Oy H QS9000A 61 4 4O m 4 4 10ar b uy ayr g H QS9000A 62 4 4O m 4 4 11_cslaPaY H QS9000A 63 4 5Y 4 5 1D漰loPue 4 5 2DICADYzIy H QS900
16、0A 64 4 5Y m 4 5 1 m u NE H QS9000A 65 4 5Y m 4 5 2YJcl4 5 2 1_ r l aP汾4 5 3cYoI H QS9000A 66 4 6 4 6 1aJJ ch U4 6 2u_l4 6 2 1QS 9000AM_l uax _ | H QS9000A 67 4 6 m 4 6 2 2100 rZOF MMC4 6 3YoI4 6 4a_JoI H QS9000A 68 4 7a bbbO H QS9000A 69 4 8aaec ae鏊NISO9001 H QS9000A 70 4 9u uBMS坍4 9 b 1SS坍4 9 b 24
17、 9 d 1r H QS9000A 71 4 9u m uBASo4 9 g 1aeuOmYlBySoSoASouOQSo u H QS9000A 72 4 9u m uOcI4 9 1uFIAPQPYmr IQ uMQ z y O oOSPCQLIlO H QS9000A 73 4 9u m 4 9 2SouPPAPru ygtCAPQPD pQCpkPpk 3r H QS9000A 74 4 9u m 4 9 3uu 4 9 4ICOTh amr yMC H QS9000A 75 4 9u m 4 9 5u豣u m c4 9 6JJ muOSo y
18、zTY H QS9000A 76 4 10zcy 4 10 1tc C 0 mt S J4 10 2MzcyM|zyNN yYMzyJMu H QS9000A 77 4 10zcy m 4 10 3uzcycA y4 10 4KzcySzcy4 10 4 1lKa4 10 4 2mlbaMPPM lp4 10 5zcyoI H QS9000A 78 4 10zcy m 4 10 6|y4 10 6 1 K|JCT4 10 6 2Tmacy4 10 6 3 o 4 10 6 4O hrgrhl H QS9000A 79 4 10zcy m 4 10 6 m y
19、4 10 6 5 yr 跂y4 10 6 6mygCY4 10 7Jr JO H QS9000A 80 4 11z ycyO 4 11 1oI4 11 2S JCxo u4 11 3rcHxfT H QS9000A 81 4 11z ycyO m 4 11 4yy MSA yOYmctMSA GR RGo NoGoGage H QS9000A 82 4 12zcyr aaazyrm C4 12 1r C Re aM H QS9000A 83 4 13 4 13 1ma ae ax4 13 2ccO4 13 3afFmTa E STJ H QS9000A 84
20、 4 13 m 4 13 4a EAPA r acucJPPAPmacuo c_ Sbm H QS9000A 85 4 14CcA 4 14 1Q ProblemSolvingMethod 4 14 1 1Q 8D 7StepProcess PR R PreventRecurrence Report e4 14 1 2CAe4 14 2CC4 14 2 2mrrCa H QS9000A 86 4 14CcA m ay 4 14 2 1alC4 14 3AoI H QS9000A 87 4 15 b c 4 15 1oI4 15 2oI4 15 3y LDrg Inventoryturnover
21、time _LD Stockrotation Inventorylevel H QS9000A 88 4 15 b c m 4 15 4bb4 15 4 1b Mb4 15 4 2y _ N4 15 5oI H QS9000A 89 4 15 b c m 4 15 6O4 15 6 1100 rF_o Yy OI H QS9000A 90 4 15 b c m a4 15 6 2a haa4 15 6 3Xy Sy ASNs 4 15 6 4 XAy ASN yry_JASNsc H QS9000A 91 4 16| |漰 aavPPAP b P O av| D zy H QS9000A 92
22、 4 17| zlr l H QS9000A 93 4 18 u u u H QS9000A 94 4 19 you O H QS9000A 95 4 20yg 4 20 1aeoI4 20 2yx| APQP xAyVSPC H QS9000A 96 QS 9000SECTIONII H QS9000A 97 CHRYSLER QS 9000JCa_lPAP zaMaCO_JCEChryslerOTChryslerb uJ PSO ProcessSIGN OFF PPAP J Chrysler溞cChryslerSPINW YW B H QS9000A 98 FORD QS 9000JCcF
23、MEAFORDOc|aMyPIMIOCo Fasteners S uW HTXM QOSuSAPQPrMPSW Ma RunatRate 4 10 6 4 11 2 b 1 m H QS9000A 99 GM QS 9000JCCGM汾_SUPC AIAGPPAP zPPAPY2K 4 15 6 3 y 4 15 6 4 H QS9000A 100 uI QS9000鹩|y MackTrucksNavistarPACCARVolvoTruckMitsubishiToyotacM H QS9000A 101 APQP溆 H QS9000A 102 APQP AdvancedProductQual
24、ityPlanning a| H QS9000A 103 APQPl 19946lFord Chrysler GMM TaskForce H QS9000A 104 1 x2 aOc_l3 Oc_l4 ac_J5 uacC6 Aa|zBgCDEMZFa|Y H QS9000A 105 a|t M繦M Q a I S x _J xMLO xc O uux _ M l_ _MT _Mc M_lcc M| H QS9000A 106 a|t m 繦MaO E prototype pre launch production QBga|M M CriticalPathMethod B cMDP a|MD
25、M H QS9000A 107 a|MD Prototype a _ aO_lC O_lC ac_J uacC aO_l uO_l a_J a uacC H QS9000A 108 a|D x 1 0cx 2 13 2 0aO_l 3 0Oc_l 4 0ac_J 5 0 uaC 6 0 O u X X X X X X X X X X X X X X X X X X X X H QS9000A 109 x x|Ah H QS9000A 110 1 1鱣|YM1 2I IN1 3a 1 4a O1 5a1 6 H QS9000A 111 1 1 h YY1 1 1 YY Lcya|a| TGR T
26、hingsGoneRight H QS9000A 112 1 1 1 1 2|Y uaO u bl PfReP TGW 汣S|憖QSFa H QS9000A 113 1 1 1 1 3M mr Y |C_ QFD wuh TGR TGW Nvurhs H QS9000A 114 1 2I IN INa|IoM TM Y a lYN_ Nc H QS9000A 115 1 3a _a _l RemtFrgsc H QS9000A 116 1 4a O aO NO g M u g H QS9000A 117 1 5a rg MQlL yY H QS9000A
27、118 1 6 aPrYM_lM H QS9000A 119 1 7O1 8|1 91 10D1 11a1 12aC1 13 H QS9000A 120 1 7O DwO_xO_SO H QS9000A 121 1 8| A o a MC|mA PPM c U H QS9000A 122 1 9 a O_Rea xmO H QS9000A 123 1 10D a OlD H QS9000A 124 1 11a ax aRxx aO_Au_FMEA H QS9000A 125 1 12aC aCODOaCKaC _ ug s h b u oLUMaCa| H QS9000A 1
28、26 1 13 Ad Z 粿TMAYr rA粿TMlr摪 KM P KQ S H QS9000A 127 aOcl OD 鹤DgYuuu H QS9000A 128 1 7O1 8|1 91 10D1 11a1 12aC1 13 H QS9000A 129 lT 2 1OFMEA A 1 2 2ubO2 3OC2 4O B 2 5 A 8 2 6D W 2 72 82 9D漰 H QS9000A 130 a|M 2 10O b O A 3 2 11a K L 2 12 O2 13MZ A 2 E H QS9000A 131 2 1OFMEA NuCgSFMEADFMEANDFMEASxaDFM
29、EAzA 1DFMEA CO H QS9000A 132 2 2ubO ubO漰ub O uMuu b繫 H QS9000A 133 2 3OC CaOM1 0a H QS9000A 134 2 4O _h ANOMCO O M y yhDFMEAubO錍baYO_JMR DVP R Bg H QS9000A 135 2 5u uy cyzA 8 _aM_auePY_ubP o H QS9000A 136 2 6D DDr D _mb _zYA u _uy_cy H QS9000A 137 2 7 RePMb t_M Y H QS9000A 138 2 8 漰 h 2 9D
30、漰D漰r 粿TM_PTKrl H QS9000A 139 2 10O O DFMEA aC OrO估MO估O OMO估brO bOzA 3 H QS9000A 140 2 11au A _auO鼰l RK L c _ H QS9000A 141 2 12 O A_OM KOM H QS9000A 142 2 13MZ uOO AA 2zEMZOQ Ko H QS9000A 143 Ocl A_lay_ H QS9000A 144 2 1OFMEA2 2ubO2 3OC2 4O2 5u 2 6D W 2 72 82 9D漰2 10O b O2 11a2 12 O2 13MZ H QS9000A
31、145 3 1b3 2a |y A 4 3 3D A 6 3 4D A 5 3 5D B 3 6FMEA A 7 3 7a A 8 3 8f3 9yy3 103 11b3 12 H QS9000A 146 3 1b bbabb tbO豣CarQS 9000b H QS9000A 147 3 2a |y |ya|yKu MIF|yA 4z H QS9000A 148 3 3D Fh_YubT C EPFMEAOMA 6z H QS9000A 149 3 4SD _c zcDogSDA 5z H QS9000A 150 3 5D ugPSAPQPBg H QS9000A 151 3 6FMEA P
32、FMEAaMA Q OluNB lFr 鼰PFMEAFMEAA 7z H QS9000A 152 3 7a u aMy ya zuzKzcyuA 8z H QS9000A 153 3 8 oTu FMEAbDaIRDSDTDN C Mo LrgO H QS9000A 154 3 9yy yy _FMSA H QS9000A 155 3 10 _APPAPSPC H QS9000A 156 3 11b O_leab bbCab bcb Cf H QS9000A 157 3 12 O_lAYrcr fQZ o H QS9000A 158 aC Ca _JDaa
33、r H QS9000A 159 3 1b3 2a |y A 4 3 3D A 6 3 4SD A 5 3 5 B 3 6FMEA A 7 3 7a A 8 3 8f3 9yy3 103 11b3 12 H QS9000A 160 4 1ay4 2yyu4 34 4a4 5a_J4 6bu4 7a A 8 4 8| F H QS9000A 161 4 1ay a O h IT OaLaQaaM yyuKa_Jyabu FTC | H QS9000A 162 4 2yyuMSAMu4 3 MPPAPSPC H QS9000A 163 4 4a _JabuaPPAP4 5a_J_JabuaM H Q
34、S9000A 164 4 6bu r byuap hoİbMu H QS9000A 165 4 7a MyNB HaA 8zFordB B G H QS9000A 166 4 8| 粿TMCDab M fzO| M KF H QS9000A 167 uaC ua|auau H QS9000A 168 4 1ay4 2yyu4 34 4a4 5a_J4 6bu4 7a4 8| F H QS9000A 169 5 1p5 2M5 3 H QS9000A 170 5 1p _J Dyg t rgMAhp r ph Q MaOSPC H QS9000A 171 5 2M aKCMaAcAua|MCc
35、H QS9000A 172 5 3 c QKmQI| AA hu | r KaMy H QS9000A 173 mu aMaf c|yIuA M aA a H QS9000A 174 f 1 a aA xu aA2 a3 O 4 Q a5 S T S6 a SS7 M T8 M 汾MT H QS9000A 175 f m 9 S r S10 11 12 J r 13 | r |14 r 15 a D16 Q Q17 uC b A b O x b A H QS9000A 176 f m Nc Y 18 D D FMEA19 a D漰a20 caeaP21 S H QS9000A 177 f m
36、y 22 a D O CADY uMb23 u yg y ya uO24 l l25 r mu Fr Mu H QS9000A 178 f m 26 AlrlC uT IT OT K r aT x KT H QS9000A 179 PPAP溆 H QS9000A 180 200021 H QS9000A 181 PPAP ProductionPartApprovalProgram_ama b|b gPPAP H QS9000A 182 PPAPx aaFu b u T huOaa a18ra s300 tua_yy H QS9000A 183 PPAPJ
37、ChryslerVehicleAssembly CommoditySpecialistProcurementandSupplyFordCustomerresponsibleSupplierTechnicalAssistance STA ActivityGeneralMotorsProcuringDivisionPartApprovalActivity H QS9000A 184 r r BjPPAPJaJ H QS9000A 185 r 19 1 O2 3 r 4 OFMEA5 D6 FMEA H QS9000A 186 r m 7 yY8 yY9 10 yy11 12 H QS9000A 1
38、87 r m 13 C PSW 14 AAR 15 bz16 a17 18 zo19 H QS9000A 188 1 O NaOOn CAD CAMD cGD T H QS9000A 189 2 豣a b O H QS9000A 190 3 r Or C H QS9000A 191 4 OFMEA OSQS 9000MOFMEA H QS9000A 192 5 D DMaEaD H QS9000A 193 6 FMEA SQS 9000MFMEA H QS9000A 194 7 yY CCOaYO 汾 汾 D Q DyY H QS9000A 195 8 Y YOr aMOy O汾 SQ a_l
39、 S H QS9000A 196 YOy O汾 SQ OaO r H QS9000A 197 9 Q yy GR R _yymm oAy C hyyr25M x H QS9000A 198 9 m |Cpk Ppk Cpk a Ppk H QS9000A 199 9 m Ppk 1 67M1 67 Ppk 1 33M Ppk 1 33M Mu H QS9000A 200 9 m BucmYDotr CJCpkPpk1 33 H QS9000A 201 10 yy zyOMyy R R cF H QS9000A 202 11 CQS 9000 H QS9000
40、A 203 12 QS 9000ar H QS9000A 204 13 C PSW PSW PSW X XXXX H QS9000A 205 14 AAR AARAARo SPSWo H QS9000A 206 15 bz bzc zNR NotRequired 16 a H QS9000A 207 17 PPAP aO ztr豣 H QS9000A 208 18 zo r _JMbozozoaL 豣B_zoMyy H QS9000A 209 19 PPAP H QS9000A 210 O a aF淭bOOca Mb 12aa Mb b a DFMEAzy g H QS900
41、0A 211 aO b ug H QS9000A 212 r ODbSO ug QT pPFMEARPNb DFMEA PFMEA ac H QS9000A 213 So_JSY H QS9000A 214 m N Co C a Yo C a Y C Yo弉 S鱣C a Y H QS9000A 215 1 NaORSS R RRR R RSS R2 rRSS R3 rRRS R4 OFMEARRS R5 DRRS R6 FMEARRS R7 yYRSS R8 yYRSS R9 RRS R10 yyRRS R11 RSS R12 RRS R13 CSSSSR14 rSSS R1
42、5 bzRRR R16 aRSS R17 RRR R18 zoRRR R19 RRS RS oJ SR S r S r H QS9000A 216 B Pr PPAP MaJ H QS9000A 217 PPAPB lrg_rMCJaC H QS9000A 218 av H QS9000A 219 C PSW ycy CYC S_JC_ C aa H QS9000A 220 AAR J aaJ AAR SPAARAARcC Kro H QS9000A 221 zyY DimensionalResults aMz _JzDDcuQ Saa aau H QS9000A 222 岿
43、FMEA溆 H QS9000A 223 x FMEA FailureModeandEffectsAnalysisQFailureMode A EffectsAnalysis a H QS9000A 224 _Juapl H QS9000A 225 FMEA_JMu H QS9000A 226 FMEAN O gFOh cFO H QS9000A 227 hFMEA| FMEA K _lFMEAoHA C tr H QS9000A 228 _FMEAh O D _h _JOMbuOFMEA eFMEA H QS9000A 229 OFMEA H QS9000A 230 DesignPotenti
44、alFMEAygO H QS9000A 231 OFMEAx OFMEANg OM M_P K cPy M u FMEA cMwTOM yyY y OrS Kc H QS9000A 232 OFMEA _aePaelOuurLUO H QS9000A 233 OFMEA x HHK ObOM u b H QS9000A 234 M OFMEAOKr_ OlYr KaDY OFMEA H QS9000A 235 Specialcharacteristic a| eM FMEA Ag MQ _m H QS9000A 236 OFMEA OolO rOo_A H QS9000A 237 OFMEAM
45、 A_cA_ ODy y MKDKDOFMEA H QS9000A 238 OFMEAf 1 FMEANumber FMEA 2 SYSTEM Subsystem orComponentNameandNumber yQ3 DesignResponsibility OEM TM Q4 PreparedBy FMEA a 5 ModelYear s Vehicle s 6 KeyDate FMEAA aOl H QS9000A 239 OFMEAf 7 FMEADate FMEA8 CoreTeam TT hMT T a 9 Item Function Q10 PotentialFailureMo
46、de XU y 11 PotentialEffect s ofFailure r s 12 S ua F110 H QS9000A 240 OFMEAf 13 hh14 M p g 15 l O lF110 16 FO AOC_17 y D Oy 10 18 LU RPN S X O X D RPNC H QS9000A 241 OFMEAf 19 h RPN O_JC yz O l O 20 h h21 H22 RPN C RPN P H QS9000A 242 OFMEA OCFMEA Or aO _J _O_鹤D漰_Jcb uYFMEA H QS9000A 243 APQPOFMEAz
47、SFMEA DFMEAChrysler Ford GMcYDFMEASFMEA DFMEALUORPNmCmCC RPN H QS9000A 244 uFMEA H QS9000A 245 ProcessPotentialFMEAygu H QS9000A 246 FMEAx FMEANg uM M_P K FMEA cMwT_luY y rS Kc H QS9000A 247 FMEA aeaPurnaelaeaMb CuMbY H QS9000A 248 rFMEA A_ ab eMu rgC H QS9000A 249 FMEAx K mubI FMEAB H QS90
48、00A 250 FMEA uNe aolOrue aolO H QS9000A 251 _MFMEA LUu_JcIPau OFMEAa LUuuSFMEA H QS9000A 252 FMEAf 1 FMEANumber FMEA 2 Item yQ3 ProcessResponsibility OEM T r Q4 PreparedBy a 5 ModelYear s Vehicle s Nv6 KeyDate FMEAA _a H QS9000A 253 FMEAf 7 FMEADate FMEA8 CoreTeam TT hMT T a 9 ProcessFunction Requir
49、ements uQI10 PotentialFailureMode XU b p Dp v11 PotentialEffect s ofFailure r vp ob o12 S Severity F110 H QS9000A 254 uFMEAf 13 hh14 M xp _ beb rg _15 l O lF110 16 F A_ SPC17 y D y 10 18 LU RPN S X O X D RPNC H QS9000A 255 FMEAf 19 h RPN轨h O y O l O 20 h hA21 H22 RPN C RPN P H QS9000A 256 FMEA uCFME
50、AB Or _aO H QS9000A 257 _FMEAh _ a鹤D aD_JcbuYI H QS9000A 258 APQPuFMEAz Chrysler Ford GMFMEA ReKMFMEAlCMRPNKmCKmCC RPNOr Mba FMEAr CYoFMEAr SoZr M H QS9000A 259 MSA溆 H QS9000A 260 y x xow gPPS 1963 givebyC Eisenhart x y H QS9000A 261 yy x y O O wT yY H QS9000A 262 x yYb ag
51、b H QS9000A 263 yy Bias Variance eC H QS9000A 264 BNuyy|mIyymaxyy H QS9000A 265 g yy NIST NISTJCJ ayy H QS9000A 266 y| lBias B yychg H QS9000A 267 c hx h ra H QS9000A 268 W EdwardsDeming K tg H QS9000A 269 yyu A A y_ _yyylFNhyyA _yy mmy R R H QS9000A 270 xu迼 NISTy yyrggZx _ FyYcyyyYM H QS90
52、00A 271 y| Ir yyyYyP y tQ| H QS9000A 272 yy yyyB yya yyuSyu yr yyy yyu H QS9000A 273 y yy Repeatability F Reproducibility Bias Stability Linearity H QS9000A 274 uryy yy yyrgy y H QS9000A 275 x Resolution yby yb H QS9000A 276 cD 1 3 6 H QS9000A 277 x Discrimination ybzyy yy10 yY tybg H QS900
53、0A 278 yy Bias Bias c _ Accuracy Bias H QS9000A 279 yy Repeatability Repeatability ya H QS9000A 280 yy Reproducibility Reproducibility F F ya F TA TC TB H QS9000A 281 yy Stability Stability rg yar y rg1 rg2 H QS9000A 282 yy Linearity Linearity r Bias Bias Bias y y y y H QS9000A 283 yy F H Q
54、S9000A 284 pux粻xyexurTx H QS9000A 285 yy x_pxxO y b axx y a z H QS9000A 286 yyE y xxTaa CIMyxyx_yyEy H QS9000A 287 yy 1 uyyywocF H QS9000A 288 1 uTy傀a zyuTy R GR R 5 15 R d2d2 1 19 GR R 100X GR R u u H QS9000A 289 1 R 0 35 5 0 07 GR R 5 15R 1 19 5 15X0 07 1 19 0 303 u 0 40 GR R 100GR R u 100X0 303 0
55、 40 75 5 H QS9000A 290 2 c ccFr 3y23y10a H QS9000A 291 2 c EV OAV TPV TV R R cF R R 100 R R TV H QS9000A 292 2 c FF mPcxNAurF BO_y H QS9000A 293 2 c YY_yttyy 10 yy10 30 SM yy30 yy H QS9000A 294 3 ANOVA Xw Rc X R _cTgANOVA AnalysisofVariance H QS9000A 295 ANOVA yyy 4N ur cur ANOVAc _ x cur H
56、 QS9000A 296 1 ac20auyayY t H QS9000A 297 1 H QS9000A 298 SPC溆 H QS9000A 299 v 1924 Shewhartl1941 Z1 SQC1950 Demingv 1953 M H QS9000A 300 JR y Y羀 uSrcDlF羀F H QS9000A 301 D Qu_ _ H QS9000A 302 D C Chancecauses C Assignablecauses |羀 S H QS9000A 303 羀 uSrzaarza 羀 Su Sl H QS9000A 304 C XuoaC uB
57、 stateofcontrol alOeCIT H QS9000A 305 C xrgya yS H QS9000A 306 B H QS9000A 307 B 1 2 3 2 3 1 68 26 95 45 99 73 H QS9000A 308 SPC u _yBSou SyBu u H QS9000A 309 u uNFNeuN_yB_u H QS9000A 310 Sou OyuyK H QS9000A 311 u u tapa H QS9000A 312 uNr H QS9000A 313 r r 鲻 M H QS9000A 314 r v 100 zoM_K H QS9000A 3
58、15 r _y 繤p u H QS9000A 316 r 鱣o M100 zu p H QS9000A 317 zyMAM H QS9000A 318 D Variable cD X R cD X cD X R ecD X MR H QS9000A 319 D Attribute D p D pn cD C acD u H QS9000A 320 DLut x|ulDxDD H QS9000A 321 X RD XDcRDKXD RD r H QS9000A 322 X RD y Samplesize 45M Subgroup 25M H QS9000A 323 X1 X2 X3 Xk XCL
59、X X kkR1 R2 R3 Rk RCLR R kk H QS9000A 324 UCLR D4RLCLR D3RUCLX X A2RLCLX X A2R H QS9000A 325 X RD H QS9000A 326 X RDE x 100M Mk MgnM X R H QS9000A 327 X RDE m X X R R SA2 D4 D3XD CL UCL LCLRD CL UCL LCLcD cD H QS9000A 328 X RD z cSC Kc ccm H QS9000A 329 aX RD u R d2 H QS9000A 330 aX RD Rnew
60、 d2UCLR D4RnewLCLR D3RnewUCLX X A2RnewLCLX X A2Rnew H QS9000A 331 u USL XZUSL X LSLZLSL H QS9000A 332 u p Zmin ZUSLZLSLZminCPK 3 H QS9000A 333 D P Mg 50200aM 25M n pn p H QS9000A 334 p DE x 50200M 25MMLucDz X RD H QS9000A 335 D P Mnr n1p1 n2p2 nkpkP n1 n2 nk H QS9000A 336 D P Mnr UCLp p 3p 1 p nLCLp
61、 p 3p 1 p n H QS9000A 337 u pD u uPbar H QS9000A 338 |yu QSA 溆 H QS9000A 339 1998lQS 9000 QS 9000shallshouldu110 H QS9000A 340 QSA_QS9000mQSA_NcT H QS9000A 341 m S M|yu u|y Au Mu JCC z H QS9000A 342 u A A |yA FA H QS9000A 343 N 1 h h2 c 010 H QS9000A 344 x Majornonconformity QS 9000y lcr |y
62、ua H QS9000A 345 x Minornonconformity |yu H QS9000A 346 x C Opportunityforimprovement c TaKr K Conforms lFcm Adequacy QS 9000 T|y cC H QS9000A 347 u lFc Nr OPEN 90Y lFlFc H QS9000A 348 u u 0 Sy FoP1 Sy FoP2 Sy 3 R _ 0 30 4 R _ 30 60 lF5 _ 60 80 CPY6 80 95 Cy7 yC 8 Ym9 _缉F LSm10 I l I H QS9000A 349 lF QS 9000 mC rm T|yc H QS9000A 350 Nu Iu H QS9000A 351 u 1 2 3 OK 5 z 6 F 7 ac 10 M 8 c 9 4 H QS9000A 352 u 1 So SFuLAo u u r u 2 QSA0 1M m oS 3 OK h Fu H QS9000A 353 u m 4 S_ S|y 5 z FzQSArlF 6 F zS H QS9000A 354 u m 7 Y 8 SCc C 9 _J r _JC10 Y SK
