(质量管理手册)焊接质量手册

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1、XXXXX 焊接质量手册Welding Quality Manual文件编号/ Doc. No.:文件版本/ Version:修订号/Rev. No.0XXXXXXXXXXXXX页码:Page: 50 / 64焊接质量手册Welding Quality Manual批准Approved by:XXXXXXX审核/Reviewed by:XXXXXXX编制/Compiled by:XXXXXXX版次/Reversion:XX受控号/Control No.: 发布/Issue date: XXXXXXXXX目录/Content章节号Chapter标题Subject页码Page颁布令/Stateme

2、nt3前言/ Forward41应用范围/ Scope62参考标准/ Normative reference63术语及定义/ Terms and definitions84缩写词介绍/ Abbreviation95要求评审和技术评审/Review of requirements and technical review106分承包/ Sub-contracting147焊接人员/ Welding personnel158实验及检验人员/ Inspection and testing personnel199设备/ Equipment2010焊接及相关活动/ Welding and relate

3、d activities2511焊接材料/ Welding consumables3012母材的贮存/ Storage of parent materials3213焊后热处理/ Post-weld heat treatment3314实验及检验/ Inspection and testing3415不符合项及纠正措施/ Non conformance and corrective actions4316测量、检验及实验设备的校准/ Calibration and validation of measuring, inspection and testing equipment4617标识及可

4、追溯性/ Identification and traceability4718质量报告/ Quality records48附录 A Annex A任命书/ Appointment50附录 BAnnex B焊接组织结构图/ Structure chart of welding coordination organization51附录 CAnnex C焊接职责分工/ Responsibilities of welding coordinators52附录 DAnnex D部门职责/ Responsibilities of all the departments59附录 EAnnex E修改控

5、制/ Modification control63颁布令Statement本手册是公司焊接质量工作的纲领性文件,是实施焊接工作的行为规范,员工必须严格贯彻执行,以保证公司焊接质量管理体系得到有效运行,确保产品焊接质量持续满足顾客及有关法律法规的要求,本手册现进行换版并正式颁布,于2012年4月1日起实施。This manual is guideline to welding quality of our company, is the highest rule for welding activities, all staff must strictly comply with it in o

6、rder to ensure that welding quality management system get to be run effectively and that welding quality of products continuously meet with requirements of customers and relevant laws or specifications. Now this manual is revision and issued officially and to be implemented on 1st.April.2012.总经理: Ge

7、neral manager前言ForwardXXXXXXX有限公司(以下简称为公司)成立于20XX年,位于中国XXX城河北省XXXXXX。公司由XXXXXX和XXXXXX有限公司合资建立(以下简称XXX),目前主要为XXX供应轨道车辆的铝制品部件,大量的为焊接件。XXXX Co.,Ltd (following will call it “the company”) was built-up in 20XXX. It is in the “XXXX” XXXXX city, Hebei province. The company is jointed venture by XXXXXX Grou

8、p (following will call it XXXXl”) and XXXXX Co.,Ltd (following will call it “XXXXX”). The companys major business is to supply aluminum alloy parts of railway vehicle to XXXXXX including a lot of weldments.根据公司生产产品的特点,决定按照“ISO 3834-2:2005 完整质量要求”做焊接质量控制体系管理。本手册编制于公司成立初期,主要为申请EN 15085-2 CL 1级资质认证,所以此

9、手册在编制过程中将EN 15085-2的所有具体要求都会考虑到,并且结合EN 15085的第3至5部分的要求。另外,公司做ISO 9001或者其他质量体系认证时,此手册可作为其质量手册的分册,相应地,根据ISO 3834系列标准和ISO 9001标准的关系,焊接质量管理体系可作为ISO 9001质量管理体系的子体系。The company decides to perform welding quality control system management according to “ISO 3834-2:2005 Comprehensive quality requirements” co

10、nsidering the characteristic of products of our company. This manual is prepared at the beginning period after setting up the company, its major objective is to apply “EN 15085-2 CL 1” certification. All the specific requirements of this standard and the third to the fifth part of the series standar

11、d “EN 15085” will be considered. Furthermore, if the company determines to apply ISO 9001 or other quality management system, this manual can be treated as a sub manual of quality manual according to ISO 9001 or other quality system. Corresponding, welding quality management system can be treated as

12、 sub system of quality system according to ISO 9001 based on the relation between ISO 3834 and ISO 9001.在手册的具体编制过程中,为了便于对照ISO 3834-2进行检阅、审核,编制顺序基本上是完全按照ISO 3834-2进行,各个条款的标题基本上和该标准一致,除了第三条款以外。具体内容以ISO 3834-2的要求为基础,全面考虑到EN 15085的相应部分的相关条款的要求,结合公司实际,充分考虑到操作性而编制成。尽管如此,受各种条件制约,此手册在实际使用中可能会被发现有一些不合理的地方,从而

13、需要修改,修改时一定要经过相关人员的协商并得到最高管理者的批准才能生效。In the process of preparing this manual, the compiling sequence was in ccordance with ISO 3834-2:2005 in order to be convenient for checking and auditing. All the titles of corresponding clause are in accordance with ISO 3834-2:2005 besides clause 3. The content o

14、f this manual is based on the requirements of ISO 3834-2:2005, comprehensively consider the requirements of all the parts of EN 15085 and the actual status and operability. However, because of some reasons, this manual will be found that some requirements are unreasonable and need to be modified. An

15、y modification must get approval of the general manager.1 应用范围/ Scope 本手册规定了影响到产品焊接质量的所有因素,适用于公司所有涉及到焊接的产品,涉及到多个业务部门,因此作为本公司的焊接质量控制的纲领性文件。 This manual specifies all requirements for all factors that can influence welding quality of products. Its suitable for all the products involved in welding processing. Many departments of the company will be involved. This manual shall be regarded as guidelin

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