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1、摘 要本设计是长距离矿用皮带输送机总体设计。长距离皮带输送机可实现在长距离运输巷道内连续的、大运量的运输，减少能源损耗，节约成本，同时提高生产效率。在设计中首先根据运输巷道的布置图提出并确定设计方案。其次根据原始参数进行皮带输送机总体的设计：确定带宽；计算输送机总圆周驱动力；计算输送机各点的张力并确定圆周驱动力的分配；电动机装机功率的计算及确定电动机布置方案；输送机的拉紧力及拉紧行程的计算。最后对主要传动部件进行设计：减速器的设计计算及托辊的校核。本设计主要应用于运输巷道，主要的特点为长距离、大运量。解决了在长距离的情况下输送机多点驱动的问题，以及长距离皮带拉紧的问题。关键词：长距离输送机；张
2、力计算；减速器设计IAbstractThis design is the long-distance belt conveyor for mine design. Through the conveyor belt to achieve the overall design of roadway in the long-distance transport continuous, large capacity of transport, reducing energy consumption, saving costs while increasing productivity. First
3、of all, in the design layout of the roadway under the proposed transport and determine the design. Second, according to the original parameters of the overall design of belt conveyor: identification bandwidth; calculated the total circumference of conveyor drive; calculate the points of tension conv
4、eyor and determine the circumference of the driving force distribution; motor installed power of calculation and determine the electrical layout of the program; delivery Machine tension force and tension calculation trip. Finally, the design of the main transmission components: speed reducer design
5、calculations and check idlers. This design is mainly used in the transport tunnel, the main features of the long-distance, large capacity. Solved in the case of long distance multi-point drive conveyor, as well as long-distance belt tensioner problem. Keywords: Long distance conveyor;tension calcula
6、tion;reducer design目 录摘 要IAbstractII第1章 绪论11.1 国内外带式输送机的发展现状11.2 带式输送机的分类21.3 选题的目的、意义和本文主要的研究内容31.4 设计目标及原始参数4第2章 输送机总体结构设计计算52.1 输送机总体方案确定52.2 输送带张力计算62.2.1 输送带允许最大的下垂度计算最小张力62.2.2 输送带不打滑条件72.2.3 各种驱动力分配情况下各点张力计算92.3 输送机的基本功能参数132.3.1 输送带的宽度及校核132.3.2 输送带层数的计算152.3.3 输送带强度的校核162.3.4 输送带最大的物料横截面积18
7、2.3.5 总圆周驱动力计算202.4 电动机功率计算及布置方案252.5 液压拉紧装置的原件选择和计算252.5.1 拉紧力和拉紧行程的计算252.5.2 拉紧行程的确定26第3章 主要传动部件设计273.1 减速器设计273.1.1 传动比的分配和传动效率的选择273.1.2 传动装置的运动和动力参数计算293.1.3 齿轮传动设计303.1.4 轴的设计413.1.5 键的选择和校核513.1.6 滚动轴承的选择与校核513.2 托辊的校核533.2.1 校核辊子载荷543.2.2 托辊的额定负荷和最大转速553.3 其它设备的选型563.3.1 滚筒的选择563.3.2 导料槽及清扫器
8、选型573.3.3 制动及逆止装置573.3.4 保护设备与其他辅助设备选型58第4章 经济与技术分析58结 论59致 谢60参考文献61CONTENTSAbstract(Chinese)IAbstractIIChapter 1 Introduction11.1 Development of belt conveyor at home and abroad11.2 Classification of belt conveyor21.3 The purpose of topics, significance and content of this major research31.4 Desig
9、n objectives and the original parameters4Chapter 2 Conveyor demonstrate the overall program52.1 Conveyor design and calculation of the overall structure52.2 Calculation of belt tension62.2.1 Conveyor belt to allow the largest minimum tension sag calculation62.2.2 Conveyor belt does not slip conditio
10、ns72.2.3 Distribution of the various drivers points under tension calculation92.3 The parameters of the basic functions of conveyor132.3.1 The width of conveyor belt and check132.3.2 Calculation of belt layers152.3.3 Check of belt strength162.3.4 The largest cross section area of conveyor belt mater
11、ial182.3.5 Calculation of the total circle drive202.4 Motor power calculation and Layout242.5 Hydraulic tensioning device of the original selection and calculation252.5.1 Tension force and tension calculation of travel252.5.2 Determination of tension trip25Chapter 3 Design of the main transmission p
12、arts273.1 Reducer design273.1.1 Transmission ratio of the distribution and transmission efficiency of the selection273.1.2 Transmission of motion and calculation of dynamic parameters283.1.3 Gear Transmission Design303.1.4 Design of shaft403.1.5 Selection and check of key503.1.6 Selection and check
13、of rolling bearings503.2 Check idlers523.2.1 Check of roller load533.2.2 Roller rated load and the maximum speed543.3 Selection of other equipment553.3.1 Selection drum553.3.2 Selection guide trough and cleaning device563.3.3 Brake and return device563.3.4 Protection of equipment and other auxiliary
14、 equipment selection57Chapter 4 Conomic and Technical Analysis58Conclusions59Acknowledgements60References6162第1章 绪论1.1 国内外带式输送机的发展现状带式输送机是连续运输机的一种，连续运输机是固定式或运移式起重运输机中主要类型之一，其运输特点是形成装载点到装载点之间的连续物料流，靠连续物料流的整体运动来完成物流从装载点到卸载点的输送。目前带式输送机已广泛应用于国民经经济各个部门，近年来在露天矿和地下矿的联合运输系统中带式输送机又成为重要的组成部分。主要有：钢绳芯带式输送机、钢绳牵引
15、胶带输送机和排弃场的连续输送设施等。这些输送机的特点是输送能力大(可达30000t/h)，适用范围广(可运送矿石，煤炭，岩石和各种粉状物料，特定条件下也可以运人)，安全可靠，自动化程度高，设备维护检修容易，爬坡能力大(可达16)，经营费用低，由于缩短运输距离可节省基建投资。现阶段，带式输送机的发展趋势是：大运输能力、大带宽、大倾角、增加单机长度和水平转弯，合理使用胶带张力，降低物料输送能耗，清理胶带的最佳方法等。我国已于1978年完成了钢绳芯带式输送机的定型设计。国外带式输送机技术的发展主要表现在两方面：（1）带式输送机的功能多元化，应用范围扩大化，如高倾角带式输送机、管状带式输送机、空间转弯带式输送机等各种机型；（2）带式输送机本身的技术与装备有了巨大的发展，尤其是长距离，大运量，高带速等大型输送机已成为其发展的主要方向。目前，世界上单机运距最长达30.4km。带式输送机已在
