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1、焊接工艺评定报告PROCEDURE QUALIFICATION RECORD 编号NO: NEP/PQR1501 编制ISSUED BY: 审核REVIEWED BY: 批准APPROVED BY: 湖南耐普泵业有限公司HunanNEPPump Co.,Ltd焊 接 工 艺 评 定 报 告焊接工艺评定编号WELIDING PROCEDURE QUALIFICATION NO.NEP/PQR1501焊接方法WELDING PROCESSSMAW母材BASEMETAL钢号STEEL GRADEGB/T4237A2552658焊接材料WELDING MATERIALASME SFA5.4(GB/T9
2、83)类/组别号TYPE & GROUP NO.Fe-10H1E2209-16 规格SIZEt=40mm3.2 4.0牌号 NAMES31803022Cr22NiMo3N母材适用厚度范围THICKNESS RANGE OF BASE META焊缝填充金属厚度范围THICKNESS RANGE OF WELD METAL5200080焊后热处理类别(PWHT)无 (AW)评定标准QUALI.STAND.ASME volume IX(NB/T47014-2011) 目录CONTENTS 页PAGE1.焊接工艺评定任务书TASK DESCRIPTION FOR WPQ ( 1 )2. 焊接工艺指导书
3、WEPDING PROCEDURE SPECIFICTION(WPS) ( 3 )3.焊接工艺评定施焊记录WELDING RECORD OF WPQ. ( 1 )4.外观和无损检测记录表VISUAL CHECK & NDE RECORD ( 1 )5.焊接工艺评定报告PROCEDURE QUALIFICATION RECORD(PQR)( 3)6.焊接材料质量证明书QUALITY CERTIFICATION FOR WELDING CONSUMABLE ( 1 )7.母材材质质量证明书 STEEL MATERQUALITY CERTIFICATE ( 1 )8.焊缝射线检测报告WELD RAD
4、IOGRAPHIC TESTING REPORT ( 1 )9.化学成分分析报告CHEMICAL COMPOSITIOM ANALYSIS REPORT ( 4 )10.焊接接头力学性能试验报告WELDED JOINT MECHANICAL PERFORMANCE TEST REPORT( 2 )结论CONCLUSION本评定按 NB/T47014-2011标准规定进行,此确认各项试验记录正确。THIS QUALIFICATION HAS BEEN DONE IN ACCORDANCE WITH THE STANDARD NB/T47014 - 2011. THIS IS TO VERIFY
5、THAT THE TEST RECORDS ARE CORRECT.符合ASME规范第九卷焊接工艺评定的各项要求,合格。CONFORMS TO ASME STANDARD VOLUME WELDING CRAFT EVALUATION EACH REQUIREMENT, QUALIFIED.结果RESULT: 合格PASS 编制ISSUED BY审核REVIEWED BY批准APPROVED BYPROCEDURE QUALIFICATION RECORD焊接工艺评定任务书TASK DESCRIPTION FOR WPQ任务来源TASK SOURCE:NEP/PQR1501页PAGE 1 of
6、 1焊接方法WELDING PROCESS: SMAW焊接位置WELDING POSITION: 1G接头形式简图GROOVE TYPE保护气体SHILEDING:/预热温度PREHEATING TEMP. oC:/层间温度INTERPASS TEMP. oC:1000C清根方法CLEAN OF ROOT:碳弧气刨+打磨去氧化层Carbon arc air gouging焊后热处理POST WELDING HT:/母材 BASE METAL焊材WELDING MATERIAL:GB/T983钢号STEEL GRADE:GB/T4237 (S31803)焊条牌号ELECTRODE TRADE N
7、AME:E2209-16类、组别号TYPE & GROUP NO.:Fe-10H焊丝牌号WELDING WIRE TRADE NAME:/规格SIZE:40焊剂牌号FLUX TRADE NAME:/评定标准STANDARD:ASME volume IX( NB/T47014-2011)检验项目、评定指标及试样数目EXAM.ITEM、REQUIREMENTS & SPECIMEN NUMBER检验项目EXAM. ITEM检验标准STANDARD评定指标REQUIR-MENT检验项目EXAM. ITEM检验标准STANDARD评定指标REQUIR-MENT试样数量SPECIMENNUMBER外观检
8、查VISUAL EXAM.GB5025I级拉伸试验TEN-SILETEST常温高温焊缝 NOR TEMP.HIGH TEMP.WELDGB/T26512无损检测NDE射线RTJB4730级超声UT弯曲试验BENDTEST面弯FACE BEND背弯BACK BEND侧弯SIDE BENDGB/T26514渗透PT磁粉MT冲击试验IMPACT TEST焊缝热影响区HEAT AFFECTED ZONE OF WELD SEAMGB/T2650/焊缝金属化学成份CHEM.COM.OF WELDGB/T224接头硬度检验HARDNESS EXAM. OF JOINTGB/T2654金 相METALLOG
9、RAPHY晶间腐蚀试验INTERGRANULARCORROSION TESTASTM A2623微观MICRO宏观MACRO要求完成日期TIME TO BE FINISHED:产品施焊之前BEFORE WELDING THE PRODUCT编 制ISSUED BY审 核REVIEWED BY焊 接 工 艺 指 导 书WELDING PROCEDURE SPECIFICATION 编 号 NO: NEP/WPS1501 编制ISSUED BY: 审核REVIEWED BY: 批准APPROVED BY: 湖南耐普泵业有限公司HunanNEPPump Co.,Ltd焊接工艺指导书WELDING P
10、ROCEDURE SPECIFICATION焊接工艺指导书编号WPS NO: NEP/WPS1501 页 PAGE 1 OF 2 焊接方法WELDING PROCESS:手工电弧焊 SMAW 焊接工艺评定报告编号PQR NO:NEP/PQR1501 接头形式简图GROOVE TYPE母 材BASE METAL:类别号P NO: 10H (Fe-10H) 组别号P NO: 1 与类别号P NO: 10H(Fe-10H ) 组别号P NO: 1 相焊WELDING或标准号OR SPECI.NO: ASTM A240(GB/T4237) 钢号STEEL GRADE: S32205(S22253) 与
11、标准号WELD WITH SPECI.NO:ASTM A240(GB/T4237) 钢号STEEL GRADE: S32205(S22253)相焊WELDING适用范围APPLICABLE RANGE:母材厚度范围THICKNESS RANGE OF BASE METAL:对接焊缝BUTT WELD: 5200 角焊缝FILLET WELD: / 焊缝金属厚度范围 THICKNESS RANGE OF WELD METAL:对接焊缝BUTT WELD: 080 角焊缝FILLET WELD: / 备注REMARKS:焊接材料WELDING MATERAILS焊材类别TYPE焊 丝WIRE焊 条
12、ELECTRODE焊 剂FLUX焊材标准STANDARD/ASME SFA-5.4(GB/T983)/焊材型号MATERIAL TYPE/E2209-16/焊材牌号TRADE NAME/E2209-16/规格SIZE/3.2 4.0/备注REMARKS:焊接工艺指导书编号WPS NO: NEP/WPS1501 页 PAGE 2 OF 2 焊接位置WELDING POSITION: 1G 焊后热处理POSTWELD HT: / 对接焊缝位置BUTT WELD LOCATION: F 温度范围TEMP.RANGE(oC): 100 角焊缝位置FILLET WELD LOCATION: / 保温时间TEMP.HOLDING TIME(h): / 预热PREHEATING:预热温度(允许最低值)PREHEATING TEMP.(oC)(ALLOWED MINIMUM VALUE) / 层间温度(允许最低值)INTERPASS TEMP.(oC)(ALLOW