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1、Process DocumentDoc.No.文件编号:LMT/GY046Edition 版本: 1WeldingConsumableControlProcedure焊接消耗品控制程序Rev.No.DatePagesDescriptionReviewed ByApproveed ByXXXXXXCo.,Ltd.XXXXXXXX有限公司WeldingConsumableControlProcedure焊接消耗品控制程序Doc. No.文件编号LMT/GY044Edition 版本1Page 1 of 61Purpose目的1.1 Ensurewelding consumable control
2、(including procuring, accepting, storing, drying,reserving, issuing and using together with recycling)meetprojectrequirementsandlaws,regulations;确保焊接材料的控制(采购、验收、贮存、烘干、保存、发放、使用、回收)满足项目规范的要求,并符合法律、法规的规定;1.2 If the customer have specific requirements, perform according to customers request如客户有具体要求,按客户要
3、求执行;2Responsibility职责2.1Weldingdepartmentisresponsibleforprovidingrequirementplanandtechnicalguideline/requirementofweldingmaterial.焊接科提供焊接材料的需用计划及各项技术质量指标/要求;2.2Procurementdepartmentisresponsibleforestablishingprocurementplan,evaluationandchoicetovendors,signingofprocurementcontract,procurementveri
4、fyingandimplementationoforganizingprocurementandtesting.采购部负责采购计划编制产品供方的评价和选择、采购合同签订进货验证及组织进货检验和试验的实施;2.3QA/QCdepartmentwillparticipateinevaluationtovendorsandcontroltheacceptanceforprocurementofweldingmaterial.质检部参与产品供方的评价,并对焊材的进货验收进行监控;3 Setup requirements for Weld material 1st/2nd warehouse焊材一/二级
5、库设置要求3.1 Setup requirements for Weld material 1st warehouse焊材一级库设置要求3.1.1Weld material warehouse should have closed, dry and ventilated condition, should be equipped with dehumidifier, heater, temperature and humidity meter; 焊材库应具备封闭、干燥、通风等条件,库房内应配备除湿机、加热器、温湿度计；3.1.2Weld material warehouse should be
6、 equipped with full-time administrator, familiar with the performance , use and storage methods of all kinds of welding materials ; 焊材库应配备专职管理员,熟知各种焊接材料的性能、用途和贮存方法;3.1.3Should be set up quarantine, qualified, unqualified and have obvious signs and lines; 焊材一级库应设立待检区、合格区、不合格区并有明显标志和分界;3.2 setup requi
7、rements for Weld material 2nd warehouse焊材二级库设置要求3.2.1Drying equipment must be in good condition, its control instrument should be qualified after verification and in use period; 焊材二级库的烘烤设备必须完好,其控制仪表应是经过检定合格并在使用周期内;3.2.2Should be kept clean, dry and ventilated, there is no any welding materials excep
8、t dryed; 焊材二级库应保持清洁、干燥、通风;除焊材在烘烤箱内烘烤和在保温箱内保温外,室内不得堆放待烘烤的焊材;3.2.3Should be equipped with full-time administrator, is responsible for the welding materials recipients, drying, issuing, recycling, recording, and achieve safety in production; 焊材二级库应配备专职管理员,负责焊材的领用(向一级库领用)、焙烘、发放、回收、记录、汇总等各项工作,并做到安全生产;4Pr
9、ocurementofWeldConsumable焊接消耗品采购Procurement for Welding consumables only welding consumables conforming to the customers WeldingConsumableControlProcedure焊接消耗品控制程序Doc. No.文件编号LMT/GY044Edition 版本1Page 2 of 6request or rule request, shown on the WPS may be used. It should from the designated supplier
10、purchasing if the customer designated supplier; 焊接消耗品的采购只可使用符合客户规范或标准要求,或WPS中说明的焊接消耗品;如客户指定供应商,应从指定的供应商采购;5 Acceptance验收5.1Welding materials must be provided with quality certificate of product in accordance with relative standard and satisfied with technical requirements of drawings. 焊接材料必须有产品质量证明书
11、,并符合相应标准的规定,且满足图样的技术要求;5.2The exterior packing of welding materials must be in good condition and given clear indication of manufacturer, batch number, specification and trademark or labels. 焊材外部包装应完好,可见标签上要注明：制造商、批号、规格、牌号等;5.3Covered electrode must be tight without porosity, crack, smell, and smoot
12、h. It must be also tightly fixed. On welding core with intensity and keep the same concentric with welding core. 焊条的药皮应是紧密的,没有气孔、裂纹、肿胀和未调匀的药团,同时要牢固地贴在焊芯上,并且有一定的强度,药皮覆盖在焊芯上应同心;6 Storage保管6.1 Storage conditions存放条件6.1.1 The relative humidity inside of the room should be not more than 60% together with
13、 the minimum holding temperature of 5; should away from the wall with 300mm and from ground with 300mm; Electrode pile should not be more than 5 layers ;Indoor should be kept dry, clean, no harmful medium ;Weldingmaterialstoragesupervisorshallrecordtemperatureandmoistureofweldingmaterialstorageevery
14、day; 焊材一级库应保持适宜的温度及湿度;室内温度应在5以上,相对湿度不超过60%;离地、离墙300mm,焊条堆放不应超过5层;室内应保持干燥、清洁,不得存放有害介质;每日分两次做好温度、湿度记录;6.1.2 Welding materials shall be keeped according to the variety, type or number, batch number, specification, classification , storage time , so as to avoid confounding; 焊接材料应按品种、型号或牌号、批号、规格、入库时间不同分类
15、存放,并有明确的区别标志,以免混杂;6.2 Check during storage库存期间的检查6.2.1 Weld material keeper shall regularly check the inventory, the electrode with damp, mildew and storage period more than one year, it need to be confirmed by the welding responsible inspection items, conduct re-inspection, the results should conform to specified requirements; 焊材保管员应定期检查库存,发现受潮、霉变和存放期一年以上的焊条,须经焊接责任人确定检验项目,进行复验,结果符合规定要求方可发放;6.2.2Commonly used specifications welding materials invent
